Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Carbon fiber composite board forming process

A molding process and composite panel technology, which is applied to other household appliances, household appliances, flat products, etc., can solve the problems of low fiber volume density, easy to generate voids, easy to crack and wrinkle, etc., and achieve the effect of simple molding process

Inactive Publication Date: 2019-06-28
YIXING YITAI CARBON FIBER WEAVING
View PDF6 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The disadvantages of this process are: the resin content is not easy to control; it is easy to produce voids, and the fiber volume density after molding is low; it is easy to crack and wrinkle, and the maximum bearing capacity of carbon fibers cannot be exerted, thus affecting the overall quality of carbon fibers

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] A carbon fiber composite plate molding process, comprising the following steps:

[0018] a. Lay-up: Lay the carbon fiber filaments in parallel on the lamination plate of the flat vulcanizing machine in the way of horizontal → vertical → horizontal. The ratio of the number of layers of the carbon fiber filaments in the horizontal direction and the vertical direction is 8: 7, and the carbon fiber filaments are 8K fibers Silk.

[0019] b. Glue brushing: Use a roller to repeatedly brush epoxy resin on the surface of the layup. The carbon fiber filaments are completely absorbed by the epoxy resin, and the excess epoxy resin is exported. The ambient temperature for epoxy resin coating is 35°C .

[0020] c. Pressing: Continue to pressurize the carbon fiber filaments after brushing to 12MPa, and keep the pressure for 3 hours to make it a carbon fiber composite board with uniform thickness.

[0021] d. Curing: heating and curing the pressed carbon fiber composite panel. The h...

Embodiment 2

[0024] A carbon fiber composite plate molding process, comprising the following steps:

[0025] a. Layup: On the laminate of the flat vulcanizer, carbon fiber filaments are laid in parallel in the way of horizontal→vertical→transverse layup. The ratio of carbon fiber filaments in the horizontal and vertical layers is 8: 7, and the carbon fiber filaments are 16K fibers. Silk.

[0026] b. Glue brushing: Use a roller to repeatedly brush epoxy resin on the surface of the layup. The carbon fiber filaments will completely absorb the epoxy resin, and export the excess epoxy resin. The ambient temperature for epoxy resin coating is 45°C .

[0027] c. Pressing: Continue to pressurize the carbon fiber filaments after brushing to 12MPa, and keep the pressure for 4 hours to make it a carbon fiber composite board with uniform thickness.

[0028] d. Curing: heating and curing the pressed carbon fiber composite panel. The heating temperature is 260° C., and the heating curve is 15° C. / hou...

Embodiment 3

[0031] A carbon fiber composite plate molding process, comprising the following steps:

[0032] a. Layup: On the laminate of the flat vulcanizer, carbon fiber filaments are laid in parallel in the way of horizontal → vertical → horizontal. The ratio of the number of layers of carbon fiber filaments in the horizontal and vertical directions is 8: 7, and the carbon fiber filaments are 24K fibers Silk.

[0033] b. Glue brushing: Use a roller to repeatedly brush epoxy resin on the surface of the layup. The carbon fiber filaments are completely absorbed by the epoxy resin, and the excess epoxy resin is exported. The ambient temperature for epoxy resin coating is 50°C .

[0034] c. Pressing: Continuously pressurize the carbon fiber filaments after brushing to 12MPa, and keep the pressure for 5 hours to make it a carbon fiber composite board with uniform thickness.

[0035] d. Curing: heating and curing the pressed carbon fiber composite panel. The heating temperature is 280° C., ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses a carbon fiber composite board forming process, and relates to the technical field of carbon fiber composite structural member forming. The carbon fiber composite board comprises the following steps of layer paving, glue brushing, pressing, curing and demolding to obtain the carbon fiber composite board. The carbon fiber composite board forming process is simple, material waste and environmental pollution are avoided in the forming process, the prepared carbon fiber composite board is high in volume density, high in bearing capacity, smooth in surface, free of cracks and wrinkling and folding.

Description

technical field [0001] The invention relates to the technical field of forming carbon fiber composite structural parts, in particular to a carbon fiber composite plate forming process. Background technique [0002] Carbon fiber is a new type of high-strength, high-modulus fiber material with a carbon content of more than 95%. It is formed by stacking organic fibers such as flake graphite microcrystals along the fiber axial direction. Microcrystalline graphite material obtained by processing. Carbon fiber is "soft on the outside and rigid on the inside". It is lighter in weight than metal aluminum, but its strength is higher than that of steel. It is also fatigue-resistant, corrosion-resistant, and X-ray transparent. It is an important material in national defense and civilian applications. It not only has the inherent intrinsic characteristics of carbon materials, but also has the softness and processability of textile fibers. It is a new generation of reinforcing fibers. ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B29C70/34B29C70/54B29L7/00
Inventor 蒋洪亮
Owner YIXING YITAI CARBON FIBER WEAVING
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products

Browse by: Latest US Patents, China's latest patents, Technical Efficacy Thesaurus, Application Domain, Technology Topic, Popular Technical Reports.

© 2024 PatSnap. All rights reserved.Legal|Privacy policy|Modern Slavery Act Transparency Statement|Sitemap|About US| Contact US: help@patsnap.com