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Preparation method and preparation device for polyacrylamide nanoparticles

A polyacrylamide and nano-microsphere technology, which is applied in the preparation of microspheres, microcapsule preparations, etc., can solve the problems of inaccurate temperature control, influence of reaction heat transfer, damage of stirring rod motor, etc., to avoid the phenomenon of automatic reaction acceleration, The effect of short reaction time and easy control of reaction conditions

Active Publication Date: 2019-07-26
西安万德能源化学股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This patent still requires a kettle reaction, and the initiation system used is an oxidation-reduction double initiator. Therefore, it is necessary to pass through the nitrogen protection system before adding the oxidizing initiator. When adding the reducing initiator, high-speed shearing and stirring are required. Control the heating rate ≤ 2°C / min, with various operating procedures and strict operating requirements
[0004] In the traditional kettle-type production method, there are problems such as small heat transfer area, inaccurate temperature control, and wide particle size distribution caused by stirring space distribution during the polymerization reaction. The heat is uncontrollable, which leads to the phenomenon of violent polymerization, resulting in the failure of the reaction, the scrapping of the material, and even the accident of the material clumping into the shaft and the motor of the stirring rod being damaged.
In addition, because the material has a certain viscosity, it is easy to adhere to the surface of the reactor, and it is easy to partially self-polymerize under long-term heating conditions to form a viscous insoluble gel. If the impurity peels off, the product quality will decline. The inner surface of the kettle is easy to affect the heat transfer of the reaction, and it is more difficult to clean the equipment

Method used

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  • Preparation method and preparation device for polyacrylamide nanoparticles
  • Preparation method and preparation device for polyacrylamide nanoparticles

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0036] Such as figure 1 As shown, the acrylamide aqueous solution, crosslinking agent, and surfactant are transferred from A and B to the mixing tank by the mechanical pump, and then the initiator is added. After stirring and mixing evenly, the feed pump is transported to the tubular reaction At the same time, the air compressor was turned on, and the compressed air was pumped through the bubbler into the inlet of the front section of the microtube reaction at a frequency of 5 times / min. The total rate of liquid material and compressed air is 50mL / min, the molar ratio of acrylamide and crosslinking agent is 1:0.001, the amount of initiator is 0.01% of the total mass of acrylamide and crosslinking agent, and the volume of compressed air intake is as large as possible for liquid materials 0.1% by volume. The tubular reactor F has an inner diameter of 4 mm and a length of 80 m. It is placed in an incubator G with a reaction temperature of 55° C. and a reaction residence time of ...

Embodiment 2

[0040] Such as figure 1 As shown, the acrylamide aqueous solution, crosslinking agent, and surfactant are transferred from A and B to the mixing tank by the mechanical pump, and then the initiator is added. After stirring and mixing evenly, the feed pump is transported to the tubular reaction At the same time, the air compressor was turned on, and the compressed air was pumped through the bubbler into the inlet of the front section of the microtube reaction at a frequency of 15 times / min. The total rate of liquid material and compressed air is 60mL / min, the molar ratio of acrylamide and crosslinking agent is 1:0.01, the amount of initiator is 0.03% of the total mass of acrylamide and crosslinking agent, and the volume of compressed air intake is as large as possible for liquid material 0.3% by volume. The tubular reactor F has an inner diameter of 6 mm and a length of 50 m. It is placed in an incubator G with a reaction temperature of 60° C. and a reaction residence time of 1...

Embodiment 3

[0044] Such as figure 1 As shown, the acrylamide aqueous solution, crosslinking agent, and surfactant are transferred from A and B to the mixing tank by the mechanical pump, and then the initiator is added. After stirring and mixing evenly, the feed pump is transported to the tubular reaction At the same time, the air compressor was turned on, and the compressed air was pumped through the bubbler into the inlet of the front section of the microtube reaction at a frequency of 9 times / min. The total rate of liquid material and compressed air is 600mL / min, the molar ratio of acrylamide and cross-linking agent is 1:0.04, the amount of initiator is 0.12% of the total mass of acrylamide and cross-linking agent, and the volume of compressed air intake is as large as possible for liquid materials 0.5% by volume. The tubular reactor F has an inner diameter of 10 mm and a length of 80 m. It is placed in an incubator G with a reaction temperature of 62° C. and a residence time of 628 s....

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Abstract

The invention discloses a preparation method and a preparation device for polyacrylamide nanoparticles. The preparation method includes continuously introducing a liquid material, comprising acrylamide, crosslinking agents and initiators, and compressed air into a tubular reactor to decompose the initiators at a certain temperature to obtain free radicals, initiating polymerization of the acrylamide, guiding out a polyacrylamide-containing material from the tubular reactor, and collecting finished products of the polyacrylamide nanoparticles. The preparation method and the preparation device have the advantages that the process is simple, the high-safety tubular reactor is applied to continuous production, the prepared polyacrylamide nanoparticles have stable quality and uniform grain diameter, overflowing and colliding in a conventional kettle-type production process are avoided, and product quality and production efficiency are improved.

Description

technical field [0001] The invention belongs to the field of chemical synthesis, and in particular relates to a preparation method and device of polyacrylamide nanometer microspheres. Background technique [0002] Polyacrylamide nano-microspheres are nano-particle polymers with a spatial network structure prepared under the condition of adding a small amount of cross-linking agent with microemulsion as the dispersion system and acrylamide as the monomer. After these particles are injected into the formation, the particle size is small, the viscosity of the aqueous solution is low, and it is easy to enter the deep part of the formation, and then expand by absorbing water, and the volume increases, so it can block the dominant channel of water flow in the formation and increase the sweep coefficient of injected water. Using polyacrylamide nano-microspheres for deep water control and flooding has positive effects on water control and oil stabilization in old reservoirs and impr...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08F220/56C08F222/40C08F2/01B01J13/14
CPCC08F220/56C08F2/01B01J13/14C08F222/40
Inventor 汪希领王育斌丁金皓杨亚妮马亚斌刘平赵笑男刘婉
Owner 西安万德能源化学股份有限公司
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