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Collection method for vacuumizing data of refrigerator on production line

A technology of data collection and collection method, which is applied in the field of collection of refrigerator vacuuming data, and can solve the problems of chaotic process, unstorable vacuum degree value, and high error probability.

Inactive Publication Date: 2019-08-09
青岛奥利普奇智智能工业技术有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In the refrigerator manufacturing process, in order to prevent ice blockage during refrigeration operation, and to ensure the stability of the operating current of the compressor, the reduction of power consumption, the stability of the cooling effect, the stability of the compressor, and the service life of the compressor, it is necessary to replace the compressor inside the refrigerator. Vacuumize the air, and the vacuum needs to meet the vacuum degree. Generally, the vacuuming time is controlled at about 15-20 minutes. Therefore, the refrigerator manufacturer’s line body has vacuuming stations. In order to meet the production efficiency, the number of vacuuming stations is generally It is between 40-60. However, although the existing line body can meet the efficiency and time of vacuuming, it requires the operator to insert the vacuum joint into the refrigerator, and the vacuum value cannot be saved.
At present, the vacuuming lines of refrigerators produced by various companies are ring-shaped production lines. The vacuum pumps are evenly arranged on the circular track and run at a constant speed. The probability of error is high, and the vacuum value cannot be saved, let alone traceable data; Zigbee technology is a wireless network communication technology standard that has only emerged in recent years, low power consumption, low cost, low speed, high capacity, high security, and license-free frequency bands are Its outstanding features, and its advantages of openness, free, massive address space, and seamless integration with the Internet, have attracted more and more attention. At present, many companies purchase the core chips of Texas Instruments TI, and develop on the basis of them. Related to the dedicated communication module based on Zigbee technology, the smart meter can directly use the RS485 to Zigbee wireless module to make the data information of the meter wireless; for example, Chinese patent 201110133315. Including the data collector, the ZIGBEE wireless adapter control unit is connected with the data collector, the ZIGBEE wireless adapter acquisition unit is set near each sensor, and the ZIGBEE wireless adapter control unit and the ZIGBEE wireless adapter acquisition unit are connected through a built-in wireless module based on ZIGBEE technology For data interaction, it provides a wireless collection solution for sensor data collection that is not suitable for wired transmission within the micro-area; there is no report on the application of Zigbee technology in the vacuum section of the refrigerator production line.

Method used

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  • Collection method for vacuumizing data of refrigerator on production line
  • Collection method for vacuumizing data of refrigerator on production line
  • Collection method for vacuumizing data of refrigerator on production line

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Embodiment 1

[0030] The collection method of the refrigerator vacuuming data on the production line involved in this embodiment is implemented in the refrigerator vacuuming data collection device on the production line, and the specific data collection process includes the following steps:

[0031] (1) Equipment installation: Install the corresponding refrigerator vacuum data acquisition related software on the upper PC and start it; set up a manual intubation area on the refrigerator production line in the vacuum section, and fix it in front of the operators in the manual intubation area Install an LED display, and then install a fixed scanner in front of the intubation area. The distance between the fixed scanner and the intubation area is less than or equal to the width of two refrigerators, and then install a radio frequency identification chip on each vacuum pump ( RFID chip for short), and install 1# RFID card reader and 2# RFID card reader in the vacuum pump area. The position of 1# ...

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Abstract

The invention belongs to the technical field of information collection and intelligent control and relates to a collection method for vacuumizing data of a refrigerator on a production line. The method comprises the process flow of mounting equipment; establishing a wireless network, setting a vacuum pump state, binding the refrigerator and a vacuum pump; connecting the refrigerator and the vacuumpump; collecting data; transmitting data; displaying data; unbinding the refrigerator and the vacuum pump; and storing the data. A main body structure of a collection device for implementing the method comprises a fixed scanner, an LED (Light-Emitting Diode) displayer, a first RFID (Radio Frequency Identification Device) card reader, and a second RFID card reader, an RFID chip, a main node module, a partial node module and an upper PC (Personal Computer); the device automatically binds the refrigerator and the vacuum pump and wirelessly collects the vacuum degree data by using a ZigBee module, so that the vacuuming work is carried out in an orderly manner, and the recording and storage of vacuumizing data on the refrigerator production line are implemented. The process method is scientific and reasonable, the equipment is advanced, the work efficiency is high, the management is facilitated and the application environment is friendly.

Description

[0001] Technical field: [0002] The invention belongs to the technical field of information collection and intelligent control, and specifically relates to a method for collecting vacuum data of a refrigerator on a production line, which uses Zigbee wireless technology to collect data information on the vacuum degree value of a refrigerator compressor in a vacuum state on the production line , to improve the accuracy of data collection. [0003] Background technique: [0004] Refrigerator is one of the four major appliances. In recent years, my country's refrigerator industry has developed rapidly, and China has become a big refrigerator country. In the refrigerator manufacturing process, in order to prevent ice blockage during refrigeration operation, and to ensure the stability of the operating current of the compressor, the reduction of power consumption, the stability of the cooling effect, the stability of the compressor, and the service life of the compressor, it is nece...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G08C17/02G06K7/10H04W4/38H04W4/80
CPCG06K7/10861G08C17/02H04W4/38H04W4/80
Inventor 李卫国刘雷
Owner 青岛奥利普奇智智能工业技术有限公司
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