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Steel wire rope grease for ropeways

A technology for steel wire rope and grease, applied in the field of lubrication, can solve the problems of easy dripping of grease, increase friction, affect the environment of scenic spots, etc., and achieve the effects of convenient coating, low production cost, and improved lubrication effect.

Inactive Publication Date: 2019-09-10
CHANGSHU INSTITUTE OF TECHNOLOGY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] At present, the common problems reflected in real life are cables and steel wire ropes in tourist attractions. The working environment is outdoors, encountering rain, snow, hail, CO2, sulfur-containing gases, etc., and the outdoor temperature is as high as 30-40°C in summer. Grease is easy to drip, which not only pollutes the clothes of tourists, but also affects the environment of scenic spots. In winter, the outdoor temperature is low, and the grease is easy to be brittle, so that the wire rope grease cannot achieve the effect of lubrication and friction increase, causing damage to the wire rope. Causes hidden dangers to safety and is often complained as a quality problem

Method used

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Examples

Experimental program
Comparison scheme
Effect test

example 1

[0020] Raw materials are composed as follows by mass percentage:

[0021] Wax paste 20%; polyethylene wax 25%; polyisobutylene 14%; extracted oil 39.39%; MDI 0.32%; octadecylamine 0.34%; succinic acid 0.15%; %.

[0022] Mix 0.1% graphene and dispersant NMP by ultrasonic for 3 hours; then add 4.9% extracted oil, grind in a ball mill at 600rmp / min for 3 hours to obtain a solution with good dispersion effect, and then heat to 200°C to volatilize the dispersant NMP to obtain the concentration The graphene oil solution with a mass fraction of 2% is the prefabricated friction enhancer; the 25% polyethylene wax and 25% extracted oil are stirred at 120°C for 1 hour to obtain the prefabricated synthetic wax paste; the extracted oil is 3.98%, MDI 0.32 %, 0.34% octadecylamine and water at 80°C for 1 hour, heated up to 120°C, added succinic acid 0.15%, barium hydroxide 0.20% for 3 hours, then heated up to 200°C for 15 minutes; cooled to 120°C, added and extracted Oil 5.51%, wax paste 20...

example 2

[0024] Raw materials are composed as follows by mass percentage:

[0025] Wax paste 25%; polyethylene wax 15%; ethylene-propylene copolymer 10%, polyisobutylene 10%; rubber oil 37.3%; MDI 0.51%; octadecylamine 0.54%; succinic acid 0.25%; calcium hydroxide 0.32%; Tung oil 1%; graphene 0.08%.

[0026] Mix 0.08% graphene and dispersant sodium dodecylsulfonate by ultrasonic for 3 hours; then add 3.92% rubber oil and grind in a ball mill at 600rmp / min for 2 hours to obtain a solution with good dispersion effect, and then heat it to 200°C to volatilize dispersant to obtain a graphene oil solution with a concentration mass fraction of 2% to obtain a prefabricated grinding agent; stir 15% polyethylene wax and 22.5% extracted oil at 130°C for 1 hour to obtain a prefabricated synthetic wax paste; rubber oil 3.98 %, MDI 0.32%, octadecylamine 0.34% and water at 85°C for 1 hour, then warm up to 125°C and add succinic acid 0.15%, calcium hydroxide 0.20% for 3 hours, then heat up to 200°C f...

example 3

[0028] Raw materials are composed as follows by mass percentage:

[0029] Wax paste 30%; polyethylene wax 15%; ethylene-propylene copolymer 15.5%; oil extraction 15%; rubber oil 20.90%; MDI 0.64%; octadecylamine 0.68%; succinic acid 0.32%; barium hydroxide 0.40%; Tung oil 1.5%, graphene 0.06%.

[0030] Mix 0.06% graphene and dispersant polyvinylpyrrolidone by ultrasonic for 2.5 hours; then add 2.94% rubber oil and grind in a ball mill at 600rmp / min for 2.5 hours to obtain a solution with good dispersion effect, then heat to 200°C to volatilize the dispersant A graphene oil solution with a concentration mass fraction of 2% was obtained to obtain a prefabricated friction enhancer; 15% polyethylene wax and 15% extracted oil were stirred at 120°C for 1 hour to obtain a prefabricated synthetic wax paste; rubber oil 7.96%, React 0.64% MDI, 0.68% octadecylamine and water at 90°C for 1 hour, raise the temperature to 130°C, add 0.32% succinic acid, 0.40% barium hydroxide to react for ...

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Abstract

The invention discloses steel wire rope grease for ropeways. The steel wire rope grease comprises the components: in percent by weight, 10-30% of cerate, 15-30% of synthetic wax, 11-20% of a tackifier, 35.90-45.41% of base oil, 0.32-0.96% of MDI, 0.34-1.02% of octadecylamine, 0.15-0.48% of succinic acid, 0.2-0.61% of barium hydroxide or calcium hydroxide, 0.5-2% of tung oil and 0.02-0.1% of graphene. Compound polyurea grease is added to hydrocarbon-based grease so as to prepare semi-fluid steel wire rope grease of a specific consistency, the dropping point of the product is improved, and extreme pressure anti-wear performance, water repellency and other protection properties are achieved, so that the problems of high temperature flowing, corrosion rusting, pollution to the atmospheric environment and other defects of existing products are solved, and the problem of low temperature cracking of the product is solved; when infiltration coating is performed through the grease for the ropeways, no oil separation occurs at a high temperature of 150 DEG C for a long period of time, and after long-term high temperature is applied, no flowing can be maintained at a high temperature of 85 DEG C; and no brittle fracture occurs at a low temperature of -40 DEG C, the steel wire rope grease contains no volatile solvents, and is convenient for coating and low in production cost, the lubrication effect is improved, and the requirements for lubrication and protection inside and outside steel wire ropes can be met effectively during operation.

Description

technical field [0001] The invention relates to a wire rope lubricating grease for a cableway, which belongs to the technical field of lubrication. Background technique [0002] With the development of the economy, people's living conditions have generally improved, high-rise buildings have sprung up in cities, tourism, industrialization, and automation have developed rapidly. As a part of transportation, steel wire ropes have been greatly used in scenic spots. Therefore, wire rope users have higher and higher requirements for wire rope grease, which not only requires good protection performance, but also requires high dropping point, strong adhesion, and no adverse effects on the surrounding environment. [0003] At present, the common problems reflected in real life are cables and steel wire ropes in tourist attractions. The working environment is outdoors, encountering rain, snow, hail, CO2, sulfur-containing gases, etc., and the outdoor temperature is as high as 30-40°C ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C10M169/04C10N40/32C10N50/10C10N30/06C10N30/08C10N30/12
CPCC10M169/048C10M2201/041C10M2201/062C10M2203/1045C10M2205/02C10M2205/022C10M2205/16C10M2205/18C10M2207/123C10M2215/04C10M2215/14C10N2010/04C10N2030/06C10N2030/08C10N2030/12C10N2040/32C10N2050/10
Inventor 耿飞张桐蔡梦莹田甜左明明左晓兵
Owner CHANGSHU INSTITUTE OF TECHNOLOGY
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