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Preparation method of sodium disilicate compound, and application of compound in bearing materials

A technology of sodium disilicate and bearing materials, applied in the field of materials, can solve the problems of poor thermal conductivity, unusability, strain, etc., and achieve the effects of increasing the amount of compression deformation, reducing environmental pollution, and improving adaptability

Inactive Publication Date: 2019-09-13
王豫园
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] When choosing polymers as bearing materials, the following issues must be paid attention to: Since the thermal conductivity of polymers is only a few percent of that of steel, the dissipation of frictional heat must be considered, which strictly limits the working speed and speed of polymer bearings. Pressure value
The copper powder metallurgy structure has relatively low strength, it is difficult to adapt to high-load working conditions, and it is easy to cause strain during the running-in period
Existing bearing materials need to add molybdenum disulfide etc. as wear-resistant phase, otherwise they cannot be used
However, molybdenum disulfide also has its disadvantages, such as poor thermal conductivity, low friction coefficient, not strong penetration ability (compared with thin oil), etc. These shortcomings are the main obstacles to further expand the scope of use.

Method used

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  • Preparation method of sodium disilicate compound, and application of compound in bearing materials
  • Preparation method of sodium disilicate compound, and application of compound in bearing materials

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] Mix 80g of quartz powder and 1.5g of sodium carbonate for 15-20 minutes, stir evenly and transfer to muffle furnace;

[0022] First, heat the furnace temperature from room temperature, rise to 300°C after 2 hours, heat up again after 1 hour of heat preservation, rise to 700°C after 6 hours, keep heat for 8 hours, then, after 4 hours to 900°C, keep heat for 4 hours;

[0023] Then start to cool down, first naturally cool down to 800°C, keep for 2 hours; then naturally cool down to 200°C, keep for 2 hours, and finally cool down to room temperature naturally.

[0024] Then take it out at last, crush it, and make coarse powder first, and control the particle diameter to be less than 1 cm; add kaolin, bentonite, and talc to the material after coarse powder for ball milling, and the ball milling time is 10 to 20 hours. After ball milling, it is roasted at 700°C to 800°C After 1 hour, a sodium disilicate complex was obtained.

Embodiment 2

[0026] Mix 80g of quartz powder and 1g of sodium carbonate for 15 to 20 minutes, stir evenly and transfer to muffle furnace;

[0027] First, heat the furnace temperature from room temperature, rise to 300°C after 2 hours, heat up again after 1 hour of heat preservation, rise to 700°C after 6 hours, keep heat for 8 hours, then, after 4 hours to 900°C, keep heat for 4 hours;

[0028] Then start to cool down, first naturally cool down to 800°C, keep for 2 hours; then naturally cool down to 200°C, keep for 2 hours, and finally cool down to room temperature naturally.

[0029] Then take it out at last, crush it, and make coarse powder first, and control the particle diameter to be less than 1 cm; add kaolin, bentonite, and talc to the material after coarse powder for ball milling, and the ball milling time is 10 to 20 hours. After ball milling, it is roasted at 700°C to 800°C After 1 hour, a sodium disilicate complex was obtained.

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Abstract

The invention discloses a preparation method of a sodium disilicate compound. The preparation method comprises the following steps: mixing sodium carbonate and quartz powder for 15-20 min, performinguniform stirring, and then transferring the obtained mixture into a muffle furnace; raising the furnace temperature from room temperature to 300 DEG C in 2 h, keeping the temperature for 1 h, raisingthe temperature to 700 DEG C in 6 h, keeping the temperature for 8 h, raising the temperature to 900 DEG C in 4 h, and keeping the temperature for 4 h; lowering the temperature to normal temperature within 4 h; taking out the obtained material, and coarsely grinding the material to a particle diameter of below 1 cm; adding kaolin, bentonite and talcum to the coarsely ground material, ball-millingthe obtained mixture for 10-20 h, and calcining the ball-milled mixture at 700-800 DEG C for 1 h to obtain the sodium disilicate compound. The sodium disilicate compound prepared by the method of theinvention is inexpensive, and is suitable for being used in nonmetallic bearing materials.

Description

technical field [0001] The invention belongs to the technical field of materials, and in particular relates to a preparation method of a sodium disilicate compound and its application in bearing materials, especially the application in non-metallic bearing materials. Background technique [0002] Bearings are an important part of contemporary mechanical equipment. Its main function is to support the mechanical rotating body, reduce the friction coefficient during its movement, and ensure its rotation accuracy. Bearings generally use JIS steel SUJ2. SUJ3 is used for large bearings. In the case where impact resistance is further required, chrome steel, chrome-molybdenum steel, and nickel-chromium-molybdenum steel are used as bearing materials, and carburizing and quenching are used to make the steel have a hardened layer from the surface to an appropriate depth. Carburized bearings with appropriate hardening depth, fine structure, suitable surface hardness and core hardness...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08K3/34C08K13/02C08K5/29C08K3/16C08K3/04
CPCC08K3/04C08K3/16C08K3/34C08K3/346C08K5/29C08K13/02C08K2201/014C08L2201/08
Inventor 王豫园
Owner 王豫园