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Composite microsphere with core-shell structure and preparation method thereof

A composite microsphere, core-shell structure technology, applied in the field of solar cells, can solve the problems of limited amount of dissolved or deposited silver, reduced solar cell performance, low surface excess free energy, etc. Net rate, improve the effect of printing effect

Inactive Publication Date: 2019-11-22
嘉兴辰昊新材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The particle size of the silver particles contained in the conductive silver paste in the prior art is micron, because the particle size of the silver particles in the micron is relatively large and the surface excess free energy is low, thus resulting in the melting of the glass layer. The amount of silver dissolved or deposited is limited, which in turn leads to insufficient silver-silicon structure points, so the conductivity of the sintered silver wire is poor, thereby reducing the performance of the solar cell

Method used

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  • Composite microsphere with core-shell structure and preparation method thereof
  • Composite microsphere with core-shell structure and preparation method thereof

Examples

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Embodiment 1

[0024] This embodiment provides a composite microsphere with a core-shell structure, including nanoscale silver particles, SiO 2 Shell and cross-linked polymer; the nano-scale silver particles are concentrated and distributed near the center of the composite microsphere, and the SiO 2 The outer shell is wrapped on the outer surface of the nanoscale silver particles; the cross-linked polymer is wrapped on the SiO 2 outer surface of the shell, thereby forming nanoscale silver particles and SiO 2 The outer shell is a core structure, and the cross-linked polymer is a shell structure, presenting a composite microsphere with a typical core-shell structure.

Embodiment 2

[0028] This embodiment provides a method for preparing composite microspheres with a core-shell structure, comprising the following steps:

[0029] Steps for preparing nanoscale silver particles;

[0030] Used to form a layer of SiO outside the nanoscale silver particles 2 The step of forming the outer shell to form the core structure particle;

[0031] Used to modify SiO 2 steps on the shell surface;

[0032] used in SiO 2 The step of cross-linking the polymer to form a composite microsphere with a core-shell structure.

[0033] Further, the described step for preparing nanoscale silver particles includes the following steps:

[0034] A step for preparing a water-in-oil type (W / O) inverse microemulsion having silver ions dissolved in the water phase;

[0035] A step for adding a surfactant to the water-in-oil type (W / O) inverse microemulsion having silver ions dissolved in the water phase, thereby forming a first reactant;

[0036] The step of adding a reducing agent t...

Embodiment 3

[0046] This example provides a method for preparing composite microspheres, which is used to complete the preparation of the composite microspheres described in the first or second embodiment. This method uses emulsion free radical polymerization with surfactants to realize composite microspheres. The preparation comprises the following steps:

[0047] S31 is a step for adding a set amount of deionized water into the reaction vessel containing the nuclear structure particles and heating it to a set temperature;

[0048] S32 is used for adding the emulsion or the microemulsion of the vinyl-containing macromer of set portion in the reaction vessel;

[0049] S33 is used for the step of adding the cross-linking agent of setting portion in reaction container;

[0050] S34 is used for the step of adding the initiator of setting portion in reaction container;

[0051] S35 is the step of placing the reaction vessel in an environment that feeds N2 protection and continuous stirring; ...

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Abstract

The invention provides a composite microsphere with a core-shell structure and a preparation method thereof. The composite microsphere comprises nanoscale silver particles, a SiO2 shell and a cross-linked polymer, wherein the nanoscale silver particles are intensively distributed at the position, close to the center, of the composite microsphere, and the SiO2 shell wraps the outer surfaces of thenanoscale silver particles; the outer surface of the SiO2 shell is coated with the cross-linked polymer; the particle size of the nanoscale silver particles ranges from 1 nanometer to 200 nanometers,and the thickness of the SiO2 shell is between 1 nanometer and 30 nanometers. According to the composite microsphere provided by the invention, in the sintering process, more silver particles with nano-scale particle sizes can enter the molten glass layer, so that the silver content in the glass layer is increased, the silver-silicon contact points are increased, and the conductivity of the sintered silver wire is effectively improved.

Description

technical field [0001] The invention relates to the technical field of solar cells, in particular to a composite microsphere with a core-shell structure and a preparation method thereof. Background technique [0002] The metal wires of the electrodes of crystalline silicon solar cells are usually silver wires, which are formed by sintering conductive silver paste. layer on the silicon wafer, and then sintered to form the conductive silver wire. The conductivity of conductive silver wire is an important technical indicator that determines the performance of solar cells, and the conductivity of conductive silver wire has a great correlation with the composition, rheology, printing process, and sintering process of conductive silver paste. Generally, the existing silicon wafer used for solar cells on the market has a thickness of about 180 microns. In order to save costs, the thickness of the silicon wafer can also be reduced to 150 microns; the thickness of the positive elect...

Claims

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Application Information

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IPC IPC(8): H01B1/22H01B13/00H01L31/0224B82Y30/00
CPCB82Y30/00H01B1/22H01B13/00H01L31/022425
Inventor 姜雷宗志杰
Owner 嘉兴辰昊新材料科技有限公司