Device and process for hot-working forming of aviation transparent material

A technology of thermal processing and forming, transparent materials, applied in glass forming, glass re-forming, glass manufacturing equipment, etc., can solve the problems affecting the accuracy of the press furnace, non-optimal performance of wire materials, and the lifting mechanism is not fully automated.

Pending Publication Date: 2020-02-28
SHENZHEN SANXIN JMT GLASS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] 1. The lifting mechanism of the existing forming furnace equipment has not been fully automated, and manual operation is required when pressing the furnace, and the height of the pressing furnace is monitored by visual inspection
This method is relatively primitive, which increases the technical difficulty of the operation and also affects the accuracy of the furnace;
[0005] 2. The production of existing equipment requires natural cooling for cooling, so the processing time is as long as 48 hours, and the production efficiency is relatively low;
[0006] 3. The circuit laying is unreasonable, and the performance of the wire material is not the best
Once there is an abnormal situation, there will be hidden dangers of accid...

Method used

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  • Device and process for hot-working forming of aviation transparent material
  • Device and process for hot-working forming of aviation transparent material
  • Device and process for hot-working forming of aviation transparent material

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Experimental program
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Embodiment 1

[0052] In this embodiment, the thermal processing and forming equipment for aviation transparent materials adopts a fully automatic lifting mechanism, an automatic heating system and a cooling system for production operations. The overall length of the fuselage is 7.7 meters, the width is 3.07 meters, and the height is 4.25 meters. It is 2.2 meters long and 4 meters long. It consists of seven parts, including furnace body, bracket, lifting system, heat preservation system, transmission system, electrical system, and servo system, and is placed horizontally. Among them: the equipment bracket is made of Fangtong, and holes are drilled in the welding places to communicate. At the same time, there are two air inlets and air outlets, which are connected to the air compressor to form a cooling system. In this way, the temperature of the furnace body can be safely lowered, and the time for starting the furnace can be shortened. The height of the furnace conveying chain is lowered to...

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Abstract

The invention discloses a device for hot-working forming of an aviation transparent material. The device comprises a base, wherein a furnace body is fixedly arranged on the base; the furnace body comprises a heating chamber and a forming chamber which are in communication; a feeding and discharging platform is arranged at one end of the base; an electric heating mechanism is arranged in the heating chamber; a profiling mechanism is arranged in the forming chamber; two parallel guide rails are arranged on the base; a translation vehicle is arranged on the base, front chain wheel frames are arranged on the front end surface of the base; a front chain wheel is arranged on each front chain wheel frame; rear chain wheel frames are arranged on the rear end surface of the base; a rear chain wheelis arranged on each rear chain wheel frame; front chain wheels and rear chain wheel are sleeved by chains; a conveying driving mechanism used for driving the rear chain wheels to operate is arrangedat the rear end of the base; chains are close to the top part of the base; the front and rear ends of the translation vehicle are respectively provided with a traction block; traction blocks are closeto the top part of the base; and two ends of the chains are correspondingly connected with two traction blocks. The device provided by the invention can reduce a scald accident rate and potential safety hazards, and can improve production efficiency.

Description

technical field [0001] The invention relates to thermoforming processing equipment, in particular to a thermoforming equipment and process for aviation transparent materials. Background technique [0002] The molding process of aviation transparent materials belongs to the field of glass thermal processing technology. It uses a special heating furnace for thermal processing, heats and softens transparent raw materials, and then uses forming cast iron molds to pressurize. Wait for it to cool naturally at room temperature, and finally obtain a transparent material with the characteristic of hyperbolic curvature. This technology, also known as hot bending technology, is mainly used in the field of windshield manufacturing of aviation tools. [0003] At present, during the thermoforming operation of aviation transparent materials, four flat transparent raw materials are stacked together, supplemented by high-temperature cotton to cover the surface of the material, and then plac...

Claims

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Application Information

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IPC IPC(8): C03B23/023
CPCC03B23/023Y02P40/57
Inventor 张华林李小军平功江雷道臣谢正海
Owner SHENZHEN SANXIN JMT GLASS
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