Aluminum alloy crankcase high-pressure casting method and integrated system

Abstract

The invention discloses an aluminum alloy crankcase high-pressure casting integrated system. The aluminum alloy crankcase high-pressure casting integrated system comprises a die-casting main machine,a part taking robot, a cylinder sleeve conveying belt, a cylinder sleeve heater, a casting defect detection device, a branch removing unit, a saw cutting device, a casting code printing device, a casting conveying channel, a casting transfer table, a carrying robot and a broken core inspection device, wherein the part taking robot and the carrying robot are arranged on the two sides of the castingtransfer table correspondingly and positioned in a public area where the part taking robot and the carrying robot can grab; the die-casting main machine, the cylinder sleeve heater, the cylinder sleeve conveying belt, the casting defect detection device and the branch removing unit are positioned on one side of the casting transfer table and arranged in the grabbing range of the part taking robotin a surrounding manner; and the saw cutting device, the casting code printing device, the casting conveying channel and the broken core inspection device are positioned on the other side of the casting transfer table and arranged in the grabbing range of the carrying robot in a surrounding manner. The invention further discloses a crankcase die-casting method. By means of the system and method,full automation is achieved, and 100% full inspection of products is achieved.

Description

technical field [0001] The invention relates to the technical field of aluminum alloy crankcase manufacturing technology, in particular to a high-pressure casting method and an integrated system of an aluminum alloy crankcase. Background technique [0002] The layout of a conventional die-casting device consists of a die-casting host, holding furnace, mold temperature control island, spraying robot, pick-up robot, liner conveyor belt, liner heater, casting defect detection device, delimbing unit (including pruning device, delimbing device and punching cylinder hole device), sawing device (including hole removing device and sawing device), air cooling frame, casting coding device, casting conveying channel and casting cleaning platform, all actions are completed by a pick-up robot, The cycle time of the production line is above 130S. The layout of this process design equipment has the following problems: 1) 3 operators are required, one of whom operates the die-casting devic...

AI Technical Summary

Problems solved by technology

The layout of this process design equipment has the following problems: 1) Three operators are required, one of whom operates the die-casting device, and two complete the cleaning of casting burrs, and the staffing is high

2) In the scheme of using one pick-up robot to cooperate with peripheral equipment, the beat of the production line is long due to the many actions of the pick-up robot

3) The cleaning of casting burrs is done manually, and there are problems such as leakage of casting burrs and poor consistency of casting quality

4) The core fracture inspection of the pre-cast hole of the casting is completed by manual sampling inspection, and there is a risk of scrapping the castings in small batches during the time period that cannot be inspected

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