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Soaking fault-prevention selective laser sintering device and manufacturing method thereof

A technology of laser sintering and laser scanning devices, which is applied in the field of selective laser sintering devices for uniform heating and anti-faulting, can solve problems such as uneven distance from heating points, poor preheating uniformity of powder materials, and delamination fractures, etc., and achieves improvement Performance and stability, stable structure of sintered products, uniform performance of sintered products

Active Publication Date: 2020-07-03
贵州森远增材制造科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

It is characterized by higher production efficiency, higher operating costs, and more expensive equipment costs
[0003] The pain points of 3D selective laser sintering in the prior art are: 1. The prior art usually uses a fixed thermal radiation source to preheat the powder in the area to be printed. Due to the uneven distance from the heating point, there is obvious uneven heating 1. The problem of poor preheating uniformity of the powder greatly affects the performance and stability of the printed product; 2. When the forming area continues to move down with the printing process, due to the mechanical piston lifting and sintering at the same time Uneven regional heat distribution will inevitably affect or even tear the incompletely solidified sintered area during the movement, resulting in stress concentration in the sintered area and even directly causing delamination fracture

Method used

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  • Soaking fault-prevention selective laser sintering device and manufacturing method thereof
  • Soaking fault-prevention selective laser sintering device and manufacturing method thereof
  • Soaking fault-prevention selective laser sintering device and manufacturing method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0023] a kind of like figure 1 The selective laser sintering device for soaking heat and preventing faults is composed of a machine base, a laser scanning device 8, a printing working chamber 3, a feeding device, and a molding chamber 11, wherein the laser scanning device 8 passes through the laser channel and the laser scanning device arranged at the lower end of the laser channel The protective light-transmitting plate 9 communicates with the printing working chamber 3, so that the laser can transmit to the upper surface of the molding chamber 11 located below the center of the bottom of the printing working chamber 3; the laser sintering device controls the laser emission angle and position by adjusting the laser scanning device 8 The base powder cooperates with the movement of the piston assembly 13 in the molding chamber to print the parts 10 layer by layer; the upper right side of the printing working chamber 3 is provided with a protective gas inlet 14, the lower left si...

Embodiment 2

[0031] The whole is consistent with Example 1, the difference is:

[0032] The soaking block 6 is made of aluminum nitride ceramics

[0033] Compared with Example 1, the curing ability of the soaking block remains unchanged, but the soaking ability becomes worse. With pure PA12 as the base material, the average elongation of the product printed in this example is 1.6% lower than that of the printed product in Example 1. .

Embodiment 3

[0035] The whole is consistent with Example 1, the difference is:

[0036] The soaking block 6 is made of tempered glass

[0037] Compared with Example 1, the solidification ability of the soaking block is enhanced, but the soaking ability is worsened. With pure PA12 as the basic material, the dimensional accuracy of the product printed in this example is increased by 0.1% (such as the design size of 10mm, the implementation Example 1 prints out 10.03mm, this embodiment is 10.02, of course, this data is only for rough analogy, can not compare all sizes accurately, but the overall trend still has statistical significance), the average elongation rate is lower than the implementation Example 1 print product 2.2%.

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Abstract

The invention discloses a soaking fault-prevention selective laser sintering device and a manufacturing method thereof. The selective laser sintering device is composed of a machine base, a laser scanning device, a printing working cavity, a feeding device and a forming cavity; preheating devices which are uniformly distributed are arranged in an area, which does not affect a laser channel, in theprinting working cavity and located over the position of the forming cavity, and a soaking block is fixed at the position, corresponding to the forming cavity, of the inner surface of the machine base; and a soaking light-transmitting plate which is made of solar ultra-white rolled glass and is 1-2 mm in thickness is suspended in a middle area below the preheating device and above the position ofthe forming cavity, and optical disk grains constructed by a plurality of groups of circular and incomplete circular convex grains with the line width of 180-195 microns, the line height of 5-7 microns and the line spacing of 5 mm are etched on the upper surface of the soaking light-transmitting plate at equal intervals. During 3D printing, preheating is uniform, sintering formability is good, the performance of a sintered finished product is uniform, a sintering fault is avoided, and the structure of the sintered finished product is stable.

Description

technical field [0001] The invention relates to the technical field of chemical composite materials, in particular to a selective laser sintering device for thermal soaking and fault prevention and a manufacturing method thereof. Background technique [0002] Selective laser sintering is the SLS method that uses infrared lasers as energy sources, and most of the modeling materials used are powder materials. During processing, the powder is first preheated to a temperature slightly lower than its melting point, and then the powder is paved under the action of a scraping stick; the laser beam is selectively sintered according to the information of the layered section under computer control, and one layer is completed. Then proceed to the next layer of sintering, remove the excess powder after all sintering, and then you can get a sintered part. Mature process materials are wax powder and plastic powder, and the process of sintering with metal powder or ceramic powder is still...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C64/153B29C64/20B29C64/268B29C64/371B29C64/321B29C64/295B29C64/314B33Y10/00B33Y30/00B33Y40/00B33Y40/10
CPCB29C64/153B29C64/20B29C64/268B29C64/371B29C64/321B29C64/295B29C64/314B33Y10/00B33Y30/00B33Y40/00
Inventor 梁寅孙茂银李英吴健吴泽宏于云峰张翠翠
Owner 贵州森远增材制造科技有限公司
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