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High-performance die cast forming method and product based on two-plate die casting machine

A die-casting, high-performance technology, applied in the field of metal parts manufacturing and processing, can solve the problems of unsuitable two-plate die-casting machine, lack of die-casting process, etc., and achieve the effect of eliminating heat treatment defects, facilitating heat treatment, and stable mold filling

Active Publication Date: 2020-07-10
HUAZHONG UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Since the two-plate die-casting machine is a new technology that has just appeared in recent years, there is currently a lack of research on the die-casting process based on the two-plate die-casting machine. The existing die-casting process is based on the three-plate die-casting machine, which is not suitable for the two-plate die-casting machine. Research is urgently needed in order to obtain a die-casting process that matches the two-plate die-casting machine, so as to give full play to the advantages of the two-plate die-casting machine to prepare large structural parts with high stress

Method used

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  • High-performance die cast forming method and product based on two-plate die casting machine
  • High-performance die cast forming method and product based on two-plate die casting machine
  • High-performance die cast forming method and product based on two-plate die casting machine

Examples

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Effect test

Embodiment 1

[0052] In this embodiment, an aluminum alloy automobile structural part of ADC12 grade is die-cast. A series of preparations are carried out before die casting, including equipment inspection of the two-plate die casting machine, mold preheating (preheating temperature is 200°C), spraying a layer of release agent on the surface of the die casting mold, aluminum alloy melting, and aluminum liquid transportation.

[0053] A die casting cycle and heat treatment process specifically includes the following steps:

[0054] Clamping and locking: the movable mold and the fixed mold are contacted and closed to form a cavity, and the mold is locked by the follow-up locking mechanism of the two-plate die-casting machine;

[0055] Pouring and injection: pour the 680 ℃ aluminum alloy melt into the barrel of the die casting machine, and then use the punch to inject the aluminum hydraulic pressure into the mold cavity that has been preheated to 200 ℃. The injection process is as follows: It...

Embodiment 2

[0061] In this embodiment, a YL112 aluminum alloy automobile structural part is die-cast. A series of preparations are carried out before die casting, including equipment inspection of the two-plate die casting machine, mold preheating (preheating temperature is 200°C), spraying a layer of release agent on the surface of the die casting mold, aluminum alloy melting, and aluminum liquid transportation.

[0062] A die casting cycle and heat treatment process specifically includes the following steps:

[0063] Clamping and locking: contact the movable mold with the fixed mold, close the mold to form a cavity, and use the follow-up locking mechanism of the two-plate die-casting machine to lock the mold;

[0064] Pouring and injection: pour the aluminum alloy melt at 680°C into the barrel of the die-casting machine, and then use the injection punch to hydraulically inject the aluminum into the mold cavity that has been preheated to 200°C. The injection process is specific In order...

Embodiment 3

[0070]In this embodiment, an aluminum alloy automobile structural part of ADC6 grade is die-cast. A series of preparations are carried out before die casting, including equipment inspection of the two-plate die casting machine, mold preheating (preheating temperature is 200°C), spraying a layer of release agent on the surface of the die casting mold, aluminum alloy melting, and aluminum liquid transportation.

[0071] A die casting cycle and heat treatment process specifically includes the following steps:

[0072] Clamping and locking: the movable mold and the fixed mold are contacted and closed to form a cavity, and the mold is locked by the follow-up locking mechanism of the two-plate die-casting machine;

[0073] Pouring and injection: pour the aluminum alloy melt at 680°C into the barrel of the die-casting machine, and then use the injection punch to hydraulically inject the aluminum into the mold cavity that has been preheated to 200°C. The injection process is specific ...

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Abstract

The invention belongs to the technical field of manufacturing and processing of metal parts, and particularly discloses a high-performance die cast forming method and product based on a two-plate diecasting machine. The method comprises the following steps of: S1, closing a die of the two-plate die casting machine to form a die cavity, and locking the die; S2, firstly slowly injecting and then rapidly injecting molten alloy to be die-cast into the cavity; S3, after the die cavity is filled with the molten alloy, performing pressurizing and feeding, cooling and solidifying the molten alloy under the action of pressure, and then obtaining a die cast after demolding; S4, carrying out solution heat treatment on the die cast in a mode of firstly low-temperature-stage two-stage heat preservation and then ultra-short-time solution heat preservation, and then performing quenching; and S5, carrying out aging heat treatment on the quenched die cast to obtain the required high-performance die cast. The method can be used for preparing large high-performance metal structural parts, and has the advantages of simple and easy operation, low preparation cost and the like.

Description

technical field [0001] The invention belongs to the technical field of metal parts manufacturing and processing, and more particularly relates to a high-performance die casting forming method and product based on a two-plate die casting machine. Background technique [0002] In the casting and forming process of aluminum alloy parts, die casting is a casting method with the fastest production speed and high quality of formed parts. Aluminum alloy die-casting is a method of rapidly filling the cavity of a metal mold with liquid aluminum alloy under high pressure, and rapidly solidifying under high pressure to obtain castings, also known as high-pressure casting. The so-called large aluminum alloy structural parts usually refer to high-stress parts with a maximum size greater than 800 mm, or a part weight greater than 10 kg, such as automotive structural parts. [0003] Most of the traditional die-casting process methods can only produce non-stressed parts such as shell parts...

Claims

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Application Information

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IPC IPC(8): B22D17/00B22D17/22B22D17/20C22F1/04
CPCB22D17/00B22D17/2015B22D17/22C22F1/002C22F1/04
Inventor 吴树森吕书林郭威毛有武
Owner HUAZHONG UNIV OF SCI & TECH
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