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Continuous minced fillet production system and method for preparing minced fillets

A production system, surimi technology, applied in fish processing, fish cleaning/descaling, slaughtering, etc., can solve problems such as negative impact on surimi quality, denaturation of fish meat salt-soluble protein, manual adjustment, etc., to reduce the number of equipment used and The equipment occupies an area, reduces texture damage and protein denaturation, and reduces the effect of fiber state damage

Active Publication Date: 2020-08-25
FUJIAN ANJOY FOODS CO LTD +4
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] At present, in the traditional surimi production process, the water-soluble protein and blood water in the fish pulp are mainly removed by static rinsing. Generally, multi-channel dehydration procedures are required, and more water is used; moreover, there are many existing production links, which take a long time, and the processing process is mostly intermittent operation, and the key steps need to be adjusted manually. In addition, the last dehydration step generally adopts screw extrusion The method, the physical friction caused by the processing precision of the equipment can easily cause serious physical damage to the fish meat tissue, and the heat generated by friction can easily lead to the denaturation of the salt-soluble protein in the fish meat, which will have a negative impact on the quality of the surimi

Method used

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  • Continuous minced fillet production system and method for preparing minced fillets
  • Continuous minced fillet production system and method for preparing minced fillets
  • Continuous minced fillet production system and method for preparing minced fillets

Examples

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Effect test

Embodiment 1

[0042] The present embodiment provides a continuous surimi production system, such as figure 1 As shown, the system includes a sequentially connected fish miner, the first decanter sedimentation centrifuge, a continuous soaking tank, a rotary screen, the first built-in nozzle rotary screen, the second decanter sedimentation centrifuge, and post-processing equipment ;

[0043] The fish meat miner is used to separate the bone spurs and skin of the fish meat to obtain an aqueous solution of fish meat; the first decanter decanter centrifuge is used to remove water-soluble substances and blood water from the fish meat aqueous solution to obtain fish meat solids; The continuous immersion tank is used to remove the grease in the fish solids; the rotary sieve is used to pre-dehydrate the degreased fish; the first built-in nozzle rotary sieve is used to rinse the pre-dehydrated fish The second decanter decanter centrifuge is used to remove water from the fish after rinsing; the post-p...

Embodiment 2

[0068] Utilize the continuous type surimi production system to carry out the surimi processing method that specification is 400g-800g / tail seawater miscellaneous fish, described method comprises:

[0069] Step 1: the fish meat pieces are processed by a fish meat miner to separate bone spurs and fish skins to obtain an aqueous solution containing fish meat;

[0070] Step 2: The aqueous solution containing fish meat is dehydrated through the first decanter decanter centrifuge, and the first decanter decanter centrifuge adopts a single-head decanter decanter centrifuge with a length-to-diameter ratio of 2.5 to obtain a water content of 80%- 85% fish solids;

[0071] Step 3: remove the grease in the fish meat solids in the continuous immersion tank, set the distance between the deflector 1-6 and the oil separator 1-5 in the continuous immersion tank to be 25cm, and the height of the deflector 1-6 is 45cm; Control the flow time of the fish solids from the fish solids inlet 1-1 to ...

Embodiment 3

[0075] Utilize continuous type surimi production system to carry out surimi processing method to the silver carp that specification is 1000g-1500g / tail, described method comprises:

[0076] Step 1: the fish meat pieces are processed by a fish meat miner to separate bone spurs and fish skins to obtain an aqueous solution containing fish meat;

[0077] Step 2: The aqueous solution containing fish meat is dehydrated through the first decanter decanter centrifuge, and the first decanter decanter centrifuge adopts a single-head decanter decanter centrifuge with an aspect ratio of 3.5 to obtain a water content of 80%- 85% fish solids;

[0078] Step 3: remove the grease in the fish meat solids in the continuous immersion tank, set the distance between the deflector 1-6 and the oil separator 1-5 of the continuous immersion tank to be 30cm, and the height of the deflector 1-6 to be 40cm; Control the flow time of the fish solids from the fish solids inlet 1-1 to the fish pulp discharge...

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Abstract

The invention discloses a continuous minced fillet production system and a method for preparing minced fillets, and belongs to the field of minced fillet processing. The system comprises a fish meat separation machine, a first horizontal screw settling centrifuge, a continuous soaking pond, a rotary screen, a first built-in spray head rotary screen, a second horizontal screw settling centrifuge and post-treatment equipment. Through horizontal screw settling centrifuging, quick solid-liquid separation of a minced fillet aqueous solution is realized, and moisture removal is more thorough; and the centrifuge is used for performing solid-liquid separation, the continuous soaking pond is used for performing oil-water separation, and the built-in spray head rotary screen is used for performing adehydrating process and a rinsing process, so that serialization task of a minced fillet production flow is realized. Compared with a traditional production line, the continuous minced fillet production system disclosed by the invention does not need a link of extruding for dehydrating, so that the quality of the minced fillets can be improved, and protein denaturation in a processing course is reduced.

Description

technical field [0001] The invention relates to a continuous surimi production system and a method for preparing surimi, belonging to the field of surimi processing. Background technique [0002] As quick-frozen surimi products are more and more popular among consumers, the demand for frozen surimi is also increasing. However, with the continuous development and utilization of marine fish resources and the limitation of the total amount of domestic freshwater fish farming, the total fish resources that can be used for surimi processing are showing a downward trend. At present, the silver carp surimi processing technology has been able to achieve a surimi yield of about 36%, but due to the multiple extrusion and rehydration processes in the processing process, the quality of the surimi is seriously deteriorated, and the production process consumes a lot of water. [0003] In addition, as my country has continued to promote the environmental protection policy of "prevention f...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A23L17/00A22C25/02A22C25/00
CPCA23L17/70A22C25/02A22C25/00Y02A40/90
Inventor 黄建联范大明张文海胡忠良余腾晖吴友明阮东娜朱礼艳闫博文杨化宇
Owner FUJIAN ANJOY FOODS CO LTD
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