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Nylon material and application thereof

A technology of nylon and raw materials, applied in the field of sliders, can solve problems such as poor stability, blocked boom movement, too large or too small boom gap, etc., and achieve the effect of stable friction coefficient, elimination of crawling phenomenon, and smooth boom expansion and contraction

Inactive Publication Date: 2020-09-22
淮安市建工尼龙制品有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The fit gap between the nylon slider and the boom is 1-2mm. If the dimensional tolerance and shape tolerance are out of tolerance during the boom manufacturing process, the gap after the boom assembly will be too large or too small
If the gap is too large, the boom will vibrate during the crane operation. If the boom is stretched out and the deflection is too large, it will cause poor stability during hoisting and pose a safety hazard.
If the assembly clearance is adjusted too small, it will not only cause the frictional resistance to increase sharply when the boom stretches to the position where the shape and position tolerance is out of tolerance, accelerate the wear of the nylon slider, shorten the service life of the nylon slider, and even cause the movement of the boom to be blocked in severe cases , and even cause the telescopic cylinder to bend and deform, what's more
[0005] cause serious safety accidents

Method used

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  • Nylon material and application thereof
  • Nylon material and application thereof
  • Nylon material and application thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] A kind of nylon material, the raw material of described nylon material comprises the following components: 1000 parts of caprolactam, 30 parts of modified polyethylene micro-wax powder, 1.5 parts of red lead, 1.5 parts of sodium hydroxide, 3.5 parts of curing agent TDI, modified The model of permanent polyethylene micro-wax powder is PEW-020 produced by Nanjing Tianshi New Material Technology Co., Ltd.

[0026] A production process of a slider, comprising the following steps:

[0027] S1. Put the caprolactam into the chemical furnace and heat it to 70°C, and start discharging;

[0028] S2. Weighing according to the feeding amount of the mould;

[0029] S3. Put the weighed flask with 1000 parts of caprolactam on the induction cooker and heat it to 140°C, then add 30 parts of modified polyethylene micro-wax powder, 1.5 g of red lead, and 1.5 parts of sodium hydroxide in sequence to keep the material When the temperature is 140°C, vacuumize for 4 minutes;

[0030] S4. A...

Embodiment 2

[0034] A nylon material, the raw material of the nylon material includes the following components: 1000 parts of caprolactam, 30-40 parts of modified polyethylene micro-wax powder, 1.5-2 parts of red lead, 1.5-2 parts of sodium hydroxide, solidified Agent TDI 3.5-4 parts.

[0035] Preferably, the model of the modified polyethylene micro-wax powder is PEW-020 or PEW-0212 produced by Nanjing Tianshi New Material Technology Co., Ltd.

[0036] A production process of a slider, comprising the following steps:

[0037] S1. Put the caprolactam into the chemical furnace and heat it to 80°C, and start discharging;

[0038] S2. Weighing according to the feeding amount of the mould;

[0039] S3. Put the weighed flask with 1000 parts of caprolactam on the induction cooker and heat it to 155°C, then add 35 parts of modified polyethylene micro-wax powder, 1.8 parts of red lead, and 1.7 parts of sodium hydroxide in order to keep the material temperature At 150°C, vacuumize for 6 minutes; ...

Embodiment 3

[0044] A nylon material, the raw material of the nylon material includes the following components: 1000 parts of caprolactam, 30-40 parts of modified polyethylene micro-wax powder, 1.5-2 parts of red lead, 1.5-2 parts of sodium hydroxide, solidified Agent TDI 3.5-4 parts, modified polyethylene micro-wax powder model is PEW-0212 produced by Nanjing Tianshi New Material Technology Co., Ltd.

[0045] A production process of a slider, comprising the following steps:

[0046] S1. Put the caprolactam into the chemical furnace and heat it to 100°C, and start discharging;

[0047] S2. Weighing according to the feeding amount of the mould;

[0048] S3. Put the weighed flask with 1000 parts of caprolactam on the induction cooker and heat it to 170°C, then add 40 parts of modified polyethylene micro-wax powder, 2 parts of red lead, and 2 parts of sodium hydroxide in order to keep the material temperature At 160°C, vacuumize for 8 minutes;

[0049] S4. Add 4g of curing agent TDI to the...

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PUM

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Abstract

The invention discloses a nylon material. The raw materials of the nylon material comprise the following components: 1000 parts of caprolactam, 30-40 parts of modified polyethylene micro wax powder, 1.5-2 parts of red lead, 1.5-2 parts of sodium hydroxide and 3.5-4 parts of a curing agent TDI. The invention discloses application of the nylon material in a sliding block. The invention relates to aslide block production process, which comprises: S1, placing caprolactam in a material melting furnace, performing heating to a temperature of 70-100DEG C, and starting discharging; and S2, performingweighing according to the feeding amount of a mold. Compared with a traditional MC nylon product, the product provided by the invention has the characteristics of low friction coefficient, good wearresistance and the like, the defect that the friction coefficient is high when nylon and steel rub each other for a long time is overcome, the friction system is 1 / 3 that of traditional nylon, the friction coefficient is stable, the friction temperature rise is low, the product is a good substitute for a crane jib sliding block, the friction coefficient and the friction resistance of a jib duringlow-speed sliding can be effectively reduced, the jib can stretch out and draw back more smoothly, and the creeping phenomenon is reduced or eliminated.

Description

technical field [0001] The invention relates to the technical field of sliders, in particular to a nylon material and its application. Background technique [0002] The slider is a mold component that can slide perpendicular to the mold opening and closing direction or at a certain angle to the mold opening and closing direction during the mold opening action. When the product structure makes the mold unable to demould normally without using the slider, the slider must be used. The material itself has appropriate hardness and wear resistance, which is enough to withstand the friction of movement. The hardness of the cavity part or core part on the slider should be at the same level as other parts of the cavity core. [0003] The slider is widely used in the booms of the cranes in transportation, loading and unloading, road construction and other places or temporary hoisting operations to reduce the frictional resistance when the boom stretches. It has soft material, good t...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L77/02C08L23/06C08L23/26C08K3/22C08K5/29C08G69/14C08G69/16
CPCC08G69/14C08G69/16C08L77/02C08L23/06C08L23/26C08K3/22C08K5/29
Inventor 潘跃
Owner 淮安市建工尼龙制品有限公司