Material suitable for remanufacturing of 35CrMnSiA and 42CrMo cutting teeth and laser cladding method

A laser cladding and remanufacturing technology, applied in metal material coating process, coating and other directions, can solve the problem that Fe-based alloy powder can no longer meet the requirements of production and use, reduce particle bridging, solve toughness reduction, improve The effect of abrasion resistance

Active Publication Date: 2020-09-29
INNER MONGOLIA UNIV OF TECH
View PDF4 Cites 4 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, considering the working conditions of the picks, which need to bear sliding wear, impact wear and abrasive wear, the existing Fe-based alloy powders can no longer meet the production and use requirements, especially for the two different picks of 35CrMnSiA and 42CrMo. The physical properties such as thermal expansion coefficient and melting point are completely different. In order to make the reconstituted material and the pick have a good matching relationship, it is usually to choose different reconstituted materials for laser cladding on the two picks. Remanufacturing materials of 35CrMnSiA and 42CrMo picks by laser cladding

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Material suitable for remanufacturing of 35CrMnSiA and 42CrMo cutting teeth and laser cladding method
  • Material suitable for remanufacturing of 35CrMnSiA and 42CrMo cutting teeth and laser cladding method
  • Material suitable for remanufacturing of 35CrMnSiA and 42CrMo cutting teeth and laser cladding method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0065] The first part is research on formula suitable for both 35CrMnSiA and 42CrMo pick remanufacturing materials

[0066] 1. Suitable for the preparation of 35CrMnSiA and 42CrMo pick remanufacturing materials

[0067] 1. Preparation of Fe-based alloy powder

[0068] Fe-based alloy powder has the advantages of low cost and good wear resistance after forming, and has good wettability with steel parts. Considering the working conditions of the pick, it needs to withstand sliding wear, impact wear and abrasive wear. Powder-based, in which high-melting carbide, nitride, boride and oxide ceramic particles are added, which can be used as a hard phase in the structure to improve wear resistance. According to the strengthening mechanism of steel, elements C, Cr, and Al are selected as strengthening elements, among which the solid solution strengthening effect of C is more obvious, and some compounds can be formed by C, Cr, and Al to play a role of dispersion strengthening. The down...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

PropertyMeasurementUnit
thicknessaaaaaaaaaa
thicknessaaaaaaaaaa
Login to view more

Abstract

The invention provides a material suitable for remanufacturing of 35CrMnSiA and 42CrMo cutting teeth and a laser cladding method. The material for remanufacturing of the cutting teeth is laser cladding powder and is composed of iron-based alloy powder, sintered tungsten carbide WC or cast tungsten carbide WC or a mixture of cast tungsten carbide WC and single-crystal tungsten carbide, nickel Ni and CeO 2, wherein the iron-based alloy powder is composed of C, Cr, Si, B, Al and Fe. The hardness of a cladding layer reaches about 53HRC, good abrasion resistance is achieved, the microstructure is ferrite and carbide distributed on the grain boundary, and the abrasion resistance can be improved by taking the carbide as a framework. A three-dimensional diagram of the abraded surface shows that furrows of the abraded surface are slight, and only little pitting corrosion and peeling exist.

Description

technical field [0001] The invention relates to the technical field of pick remanufacturing materials. Specifically, it is a remanufacturing material and laser cladding method suitable for 35CrMnSiA and 42CrMo picks. Background technique [0002] During the working process of the coal mining machine, the pick is mainly used to cut the coal seam, and the pick achieves the purpose of dropping coal by knocking. During the working process, the pick wears quickly, so wear failure is the main form of pick failure. The main failure mode of the pick is different for different coal seam conditions. If the soft coal seam or the geological environment with less gangue, the failure mode of the pick is mainly wear (such as Figure 1a ); for hard coal rocks or geological environments with a lot of gangue, most of the failed picks are broken or lost due to the hard alloy head (such as Figure 1b , 1c ) and pick broken rod. In the prior art, laser cladding technology is used for repair,...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): C23C24/10C22C29/08C22C38/02C22C38/06C22C38/32
CPCC23C24/103C22C38/02C22C38/32C22C38/06C22C29/08C22C29/067
Inventor 贾瑞灵翟熙伟张项阳郭锋马文
Owner INNER MONGOLIA UNIV OF TECH
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products