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Stacking dyeing method and equipment

A dyeing method and dyeing equipment technology, applied in the field of textile dyeing, can solve the problems of low dye utilization rate, easy hydrolysis of dye, low dye utilization rate and waste water

Pending Publication Date: 2020-10-23
李雅
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In the traditional cotton fabric cold pad-batch dyeing process, the fabric needs to be dipped in the dye solution and alkali agent, and then the cloth with the dye solution is stacked to fix the color. The traditional padding method is to immerse the cloth in a mixture of dye and alkali agent. In the liquid, after soaking and then rolling, the dye is easily hydrolyzed in the alkaline environment in the trough, resulting in waste of dye and floating color
[0004] There are many traditional padding methods, such as uniform padding machine and heavy-duty padding machine, which can well evenly roll the cloth soaked in dye solution, but no matter what kind of padding method, there will be problems in the cloth after rolling. The problem of high liquid retention rate, the liquid retention rate of traditional padding process fabrics is more than 50%. Due to the high liquid retention rate of traditional padding process, dyes are under alkaline conditions during long-term stacking. Prone to hydrolysis, resulting in low dye utilization rate, floating color, and increased washing burden
[0005] The hydrolysis of dyes is an important factor that causes the low utilization rate of dyes and the generation of a large amount of wastewater in the cold pad-batch dyeing process of reactive dyes
At the same time, in the process of stacking and fixing the color, due to the high liquid carrying rate, there is a large amount of free water, which is easy to cause swimming phenomenon and affect the product quality

Method used

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  • Stacking dyeing method and equipment
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  • Stacking dyeing method and equipment

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0053] see figure 1 , a stacking dyeing method provided in the present embodiment comprises:

[0054] S1. Control the cloth sending device to send the cloth to the first calendering device, the trough of the first calendering device contains a dye solution, and the dye solution includes reactive dyes, vat dyes, oxygen-scavenging enzymes, and penetrants 1. One or more of the dispersants, the liquid-carrying rate of the cloth after being rolled by the first rolling device is 20% to 70%;

[0055] S2. Sending the cloth processed by the first rolling device to the second rolling device, the bucket of the second rolling device contains auxiliary agents, and the auxiliary agents include alkali agent, stiffening resin, One or more of softeners;

[0056] When the cloth enters the second calendering device, the second calendering device is controlled to use the method of surface liquid supply, and the auxiliary agent is added to the cloth surface, so that the dye is combined with the ...

Embodiment 2

[0131] see Figure 2 to Figure 4 , Figure 11 to Figure 13 , the second implementation provides a stacking dyeing equipment applied to the stacking dyeing method, which specifically includes:

[0132] Cloth sending device 12, first rolling device 13, second rolling device 14, coiling device 15, post-processing device, finished product collecting device;

[0133] The cloth sending device 12, the first rolling device 13, the second rolling device 14, the coiling device 15, the post-processing device, and the finished product collecting device are arranged in sequence.

[0134] Further, the first rolling device 13 is a uniform rolling car, the second rolling device 14 is a quantitative coating rolling device, and the quantitative coating rolling device is single-sided, double-sided rotary screen printing and Rolling device or single-sided, double-sided coating and rolling device transferred by anilox roller or inner injection coating roller single-sided, double-sided coating an...

Embodiment 3

[0170] see Figure 5 to Figure 7 In the present embodiment, the quantitative coating rolling device (the second rolling device 14) is improved on the basis of the second embodiment, and the quantitative coating rolling device is a single-side and double-side coating And rolling device, it specifically includes:

[0171] Pipeline and inner injection type coating roller 31, the surface of said inner injection type coating roller 31 is provided with a plurality of water-permeable micropores;

[0172] The pipeline is connected with a pump 32, and the pump 32 pumps the auxiliary agent solution from the bucket of the second rolling device 14 into the inner chamber of the inner injection type coating roller 31, and the pump The pump 32 is a chemical pump or a diaphragm pump or a pneumatic pressure tank. Preferably, the pump 32 is a pump with an adjustable flow rate. By adjusting the flow rate of the pump, the output of the inner injection coating roller 31 to the cloth can be adjust...

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Abstract

The embodiment of the invention discloses a stacking dyeing method and stacking dyeing equipment, which are used for solving the hydrolysis phenomenon of cloth with high liquid carrying rate in the mangle expression and stacking process. The method comprises the steps that S1, controlling a cloth feeding device to feed cloth to a first press-rolling device, wherein a dye solution is contained in atrough of the first press-rolling device; S2, feeding the cloth treated by the first press-rolling device to a second press-rolling device of which a material barrel contains auxiliaries, and when the cloth enters the second rolling device, controlling the second press-rolling device to add the auxiliaries to the surface of the cloth by adopting a surface liquid feeding mode; S3, rolling the cloth treated by the second press-rolling device through a rolling device, and performing sealed packaging and stacking color fixing, wherein the stacking time ranges from 1 hour to 72 hours, and the stacking temperature is not higher than 80 DEG C; and S4, carrying out post-treatment on the stacked and color-fixed cloth, and collecting the cloth subjected to post-treatment to obtain a finished product.

Description

technical field [0001] The invention relates to the technical field of textile dyeing, in particular to a stack dyeing method and equipment. Background technique [0002] The dyeing process of cotton fabric is an important processed product in the printing and dyeing industry, and the cold pad batch process is one of its main dyeing processes. [0003] In the traditional cotton fabric cold pad-batch dyeing process, the fabric needs to be dipped in the dye solution and alkali agent, and then the cloth with the dye solution is piled up to fix the color. The traditional padding method is to immerse the cloth in a mixture of dye and alkali agent. In the liquid, after soaking and then rolling, the dye is easily hydrolyzed in the alkaline environment in the trough, resulting in waste of dye and floating color. [0004] There are many traditional padding methods, such as uniform padding machine and heavy-duty padding machine, which can well evenly roll the cloth soaked in dye solu...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D06P1/38D06P1/22D06P1/44D06P1/653D06P1/673D06P3/60D06P3/66D06B3/18D06B23/20D06B23/30D06B13/00D06B15/00D06B1/14
CPCD06P1/38D06P1/22D06P1/445D06P1/6533D06P1/6735D06P3/6025D06P3/66D06B3/18D06B23/20D06B23/30D06B23/205D06B13/00D06B15/00D06B1/14
Inventor 不公告发明人
Owner 李雅
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