Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Plate blank performance gradient distribution forming method based on ESP dynamic variable regulation

A technology of gradient distribution and changing rules, applied in furnace types, furnaces, quenching devices, etc., can solve problems affecting the production efficiency of enterprises, shorten the process flow, speed up the production rhythm, etc., to promote high-quality development, release process potential, improve The effect of enterprise production efficiency

Active Publication Date: 2020-11-03
YANSHAN UNIV
View PDF5 Cites 3 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The existing variable thickness plate forming manufacturing technology is that the upstream rolling process and the downstream deep processing manufacturing process belong to different workshops or production areas. The production process of the upstream rolling process is continuous casting→rough rolling unit→pendulum shear→induction heating→descaler box →Finish rolling unit→laminar flow cooling→shearing→coiling, the high-strength steel with waste heat is coiled into coils by the coiler, and then uncoiled→variable thickness rolling→variable thickness slab to produce variable thickness slabs The billet is transported to the downstream deep processing and manufacturing process for stamping and quenching forming, processed into stamping and quenching parts with variable thickness, and then transported to the vehicle manufacturing enterprise for assembly. In the upstream rolling process, the stoppage and roll replacement caused by roll wear will affect the production of the enterprise Efficiency, due to the separation of upstream rolling process and downstream deep processing and manufacturing process technology and equipment, additional high transportation costs, and stamping and quenching parts in the manufacturing process from raw materials to products cause a lot of waste of energy resources, steel material rolling and Deep processing production itself is a high-energy-consuming industry, so it is of great significance to develop and research a high-efficiency rolling and deep processing production process centered on shortening the process flow, speeding up the production rhythm, realizing continuous production, and improving production efficiency.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Plate blank performance gradient distribution forming method based on ESP dynamic variable regulation
  • Plate blank performance gradient distribution forming method based on ESP dynamic variable regulation
  • Plate blank performance gradient distribution forming method based on ESP dynamic variable regulation

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] In the rolling process of this embodiment, the temperature of the thin slab after continuous casting is 1450°C, and then after the rough rolling treatment of the rough rolling unit, the temperature drops to 960°C, and the temperature is raised to 1120°C after the induction heating treatment, and then passes through the finishing rolling unit After finish rolling, the temperature drops to 860°C, and after laminar cooling, the temperature drops to 570°C.

[0042] When the rolls of one of the five-stand rolling mills are severely worn under working conditions, the "5+1" dynamic schedule change strategy is activated, the standby rolling mill is pressed down and put into work, and the rolls of the worn rolling mill are lifted up to exit rolling production, realizing online non-stop Shut down to change rolls, and the last rolling mill uses roll gap adjustment technology to continuously change the geometric shape of the rolled piece along the rolling direction to produce variab...

Embodiment 2

[0047] In this example, during the rolling process, the temperature of the thin slab after continuous casting is 1450°C, and after rough rolling by the rough rolling mill, the temperature drops to 980°C, and the temperature is raised to 1150°C by induction heating, and then passes through the finishing mill After finish rolling, the temperature drops to 880°C, and after laminar cooling, the temperature drops to 600°C.

[0048] When the rolls of one of the five-stand rolling mills in the working state are severely worn, the "5+1" dynamic schedule change strategy is activated, the standby rolling mill is pressed down and put into work, and the rolls are worn out, and the rolls of the rolling mill are lifted up to exit rolling production, realizing online roll change without stopping the machine. The last rolling mill uses roll gap adjustment technology to continuously change the geometric shape of the rolled piece along the rolling direction to produce variable-thickness slabs. ...

Embodiment 3

[0053] In this example, during the rolling process, the temperature of the thin slab after continuous casting is 1450°C, and after rough rolling by the rough rolling unit, the temperature drops to 1000°C, and the temperature is raised to 1180°C by induction heating, and then passes through the finish rolling unit After finish rolling, the temperature drops to 900°C, and after laminar cooling, the temperature drops to 630°C.

[0054] When the rolls of one of the five-stand rolling mills in the working state are severely worn, the "5+1" dynamic schedule change strategy is activated, the standby rolling mill is pressed down and put into work, and the rolls are worn out, and the rolls of the rolling mill are lifted up to exit rolling production, realizing online roll change without stopping the machine. The last rolling mill uses roll gap adjustment technology to continuously change the geometric shape of the rolled piece along the rolling direction to produce variable-thickness sl...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
thicknessaaaaaaaaaa
thicknessaaaaaaaaaa
tensile strengthaaaaaaaaaa
Login to View More

Abstract

The invention relates to a plate blank performance gradient distribution forming method based on an ESP dynamic variable regulation, and belongs to the field of steel and iron material rolling and deep processing. The method achieves online non-stop roller changing rolling of a variable-thickness plate blank through a '5+1' dynamic variable regulation strategy of a finish rolling unit, cascading with a stamping quenching technology after a laminar cooling procedure is achieved, industry integration of upstream rolling and downstream deep processing is achieved, a short-flow compact productionflow combining rolling-deep processing is realized, and performance variable gradient characteristic stamping quenched parts can be produced; and the method realizes integrated production from metallurgical raw materials to products, the transportation cost of intermediate links is saved, besides, complementary energy resources of a rolling process can be effectively utilized, the overall manufacturing process of plate blank deep processing is remarkably shortened, high-quality development of the rolling and deep processing industry is promoted, and the method is of important significance in promoting green development of the rolling and deep processing industry field, expanding dominant supply, optimizing productivity layout and the like.

Description

technical field [0001] The invention relates to the field of rolling and deep processing of iron and steel materials, in particular to a performance gradient distribution forming method of slabs based on ESP dynamic variable rules. Background technique [0002] The automobile industry is an important pillar industry of the national economy. High-strength steel plays an important role in reducing the weight of automobiles and improving the safety performance of automobiles. Higher is beneficial to achieve light weight and ensure crashworthiness. The loads borne by auto parts in service state are unevenly distributed. In order to ensure the overall rigidity of the car body and the impact energy absorption effect, the material performance needs and use requirements of different parts of the parts are required. Matching, that is, the different loads and usage requirements of various parts of the auto parts correspond to different performances. Therefore, designing the performanc...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): B21C37/02C21D9/00C21D1/673B21B1/22
CPCB21B1/22B21B2001/225B21B2261/20B21C37/02C21D1/673C21D9/0081C21D2211/001C21D2211/008
Inventor 彭艳刘才溢杨冲杨彦博刘洋崔金星郭贺松
Owner YANSHAN UNIV
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products