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Manufacturing method for polarizer, manufacturing method for polarizing film, manufacturing method for laminated polarizing film, manufacturing method for image display panel, and manufacturing method for image display device

A technology for an image display panel and a manufacturing method, which is applied in the manufacture of semiconductor/solid-state devices, optical components, lighting devices, etc., can solve the problems of uneven polarization, abnormal appearance of the polarizer, and no heating durability, and achieves suppression of surface deformation. , Has the effect of heating durability and inhibiting breakage

Pending Publication Date: 2020-12-04
NITTO DENKO CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, it has been found that when a thin polarizer containing zinc is produced by the method for producing a polarizer disclosed in the above-mentioned patent documents, there is a problem that abnormal appearance (polarization unevenness) occurs on the surface of the obtained polarizer during the drying process. ), or, although the polarizer contains zinc, it still does not have sufficient heating durability, etc.

Method used

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  • Manufacturing method for polarizer, manufacturing method for polarizing film, manufacturing method for laminated polarizing film, manufacturing method for image display panel, and manufacturing method for image display device
  • Manufacturing method for polarizer, manufacturing method for polarizing film, manufacturing method for laminated polarizing film, manufacturing method for image display panel, and manufacturing method for image display device
  • Manufacturing method for polarizer, manufacturing method for polarizing film, manufacturing method for laminated polarizing film, manufacturing method for image display panel, and manufacturing method for image display device

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0112]

[0113] A polyvinyl alcohol film having an average degree of polymerization of 2,400, a degree of saponification of 99.9 mol %, a thickness of 45 μm, and a width of 2600 mm was prepared. The polyvinyl alcohol film was stretched to 2.4 times along the transport direction while being immersed in a swelling bath (water bath) at 28°C for 30 seconds between rolls with different peripheral speed ratios to swell it (swelling process), and then, while Immerse it in a dyeing bath (an aqueous solution with an iodine concentration of 0.03% by weight and a potassium iodide concentration of 0.3% by weight) at 25° C. for 45 seconds to dye it. Polyvinyl alcohol film) was stretched to 3.7 times along the conveying direction as a standard (dyeing process). Next, put the dyed polyvinyl alcohol film in a cross-linking bath at 40°C (an aqueous solution with a concentration of boric acid of 3.0% by weight, a concentration of potassium iodide of 3.0% by weight, and a solution of 3.6% by w...

Embodiment 2

[0131]

[0132] In the production of the polarizer, the polarizer was produced in the same manner as in Example 1 except that the drying temperature in the drying step was set to 35°C. The thickness of the obtained polarizer is 17 μm, and the moisture content of the polarizer is 14.3% by weight, W 2 / W 1 is 0.95. Using the obtained polarizer, a polarizing film and a simulated image display device were produced in the same manner as in Example 1.

Embodiment 3

[0134]

[0135] A polyvinyl alcohol film having an average degree of polymerization of 2,400, a degree of saponification of 99.9 mol %, a thickness of 30 μm, and a width of 2600 mm was prepared. The polyvinyl alcohol film was stretched to 2.4 times along the transport direction while being immersed in a swelling bath (water bath) at 20°C for 30 seconds between rolls with different peripheral speed ratios to swell it (swelling process), and then, while Immerse it in a dyeing bath (an aqueous solution with an iodine concentration of 0.045% by weight and a potassium iodide concentration of 0.45% by weight) at 25° C. for 45 seconds to dye it. Polyvinyl alcohol film) was stretched to 3.7 times along the conveying direction as a standard (dyeing process). Next, put the dyed polyvinyl alcohol film in a cross-linking bath at 40°C (an aqueous solution with a concentration of boric acid of 3.0% by weight, a concentration of potassium iodide of 3.0% by weight, and a solution of 3.6% by...

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Abstract

A method is for manufacturing a polarizer by performing a drying step on a polyvinyl alcohol film after performing at least a dyeing step, a crosslinking step, and an extension step thereon, wherein:at least one processing bath contains a zinc ion; the drying step is for, by drying the polyvinyl alcohol film containing zinc while transferring the film by a plurality of rollers, manufacturing a polarizer having a thickness of not more than 20 [mu]m and a moisture percentage of 13-19 wt%; the plurality of rollers includes one or more third rollers provided between a first roller provided to theuppermost stream side and a second roller provided to the downmost stream side; and at least one of the one or more third rollers has a holding angle of not more than 90 degrees between said roller and the polyvinyl alcohol film. The manufacturing method makes it possible to suppress abnormality of external appearance (polarization unevenness) and breakage generated in the drying step, and a thin-type polarizer having heating durability can be obtained.

Description

technical field [0001] The present invention relates to a method of manufacturing a polarizer, a method of manufacturing a polarizing film, a method of manufacturing a laminated polarizing film, a method of manufacturing an image display panel, and a method of manufacturing an image display device. Background technique [0002] Conventionally, as polarizers used in various image display devices such as liquid crystal display devices and organic EL display devices, polyamides that have been dyed (containing dichroic substances) have been used in view of both high transmittance and high degree of polarization. Vinyl alcohol film. This polarizer is produced by subjecting a polyvinyl alcohol film to various treatments such as dyeing, crosslinking, and stretching in a bath, and then drying it. In addition, the aforementioned polarizer is generally used as a polarizing film (polarizing plate) obtained by bonding a protective film such as cellulose triacetate to one or both sides ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G02B5/30G02F1/1335G09F9/00H01L27/32H01L51/50H05B33/02H05B33/10
CPCG09F9/00G02F1/133528B29D11/00644B29D11/00788B29C55/06G02B5/3033H10K59/8791G02B1/04B65H20/02B29D11/00894B29C55/02B29C35/02B29D11/0073B29C65/48B29C63/02B65H2701/1752B29K2029/04
Inventor 黑田拓马山下智弘尾込大介萩原麻未
Owner NITTO DENKO CORP