Production process of non-clay sintered insulating brick

A production process and technology of thermal insulation bricks, applied in the production of ceramic materials, clay products, applications, etc., can solve the problems of not conforming to the concept of green environmental protection, poor thermal performance of clay bricks, and large damage to soil and vegetation, so as to save fuel and Use electricity, improve housing comfort, and have good weather resistance

Inactive Publication Date: 2020-12-29
嘉兴市双锤建材有限责任公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The utilization rate of brick and tile materials in traditional residential buildings is as high as about 85%, and the brick materials are mostly clay solid bricks, but clay bricks are mainly made by excavating soil and sintering, which will cause great damage to soil and vegetation, easily cause soil erosion, damage The ecological environment does not conform to the current concept of green environmental protection; moreover, the thermal performance of clay bricks is poor, and it is difficult to meet the existing building needs due to its cold winter and hot summer.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0018] A production process of non-clay sintered thermal insulation bricks, comprising the following steps:

[0019] S1, raw material pretreatment: put coal gangue and waste slag (powder, debris) into three feeders respectively, and carry out electronic batching according to the ratio of 25%:65%:10%, after weighing coal gangue and waste slag Send it to the double-stage hammer crusher for fine crushing, and the crushed material will be screened through the drum sieve, and the fine material less than 2mm will be used for screening, and the remaining coarse material will be sent back to the double-stage hammer crusher; Pour the final fine raw material and proportioned sludge into a twin-shaft mixer, add water with a powder mass of 20-25% to it, stir and mix at 30-40rpm for 10-15min, and then send it to a roller crusher for mixing and roller crushing. Finally, it is sent to the wet wheel mill for wheel grinding and rolling;

[0020] S2. Aging of raw materials: The processed raw m...

Embodiment 2

[0026] A production process of non-clay sintered thermal insulation bricks, comprising the following steps:

[0027] S1, raw material pretreatment: put coal gangue and waste slag (powder, debris) into three feeders respectively, and carry out electronic batching according to the ratio of 25%:70%:5%, after weighing coal gangue and waste slag Send it to the double-stage hammer crusher for fine crushing, and the crushed material will be screened through the drum sieve, and the fine material less than 2mm will be used for screening, and the remaining coarse material will be sent back to the double-stage hammer crusher; Pour the final fine raw material and proportioned sludge into a twin-shaft mixer, add water with a powder mass of 20-25% to it, stir and mix at 30-40rpm for 10-15min, and then send it to a roller crusher for mixing and roller crushing. Finally, it is sent to the wet wheel mill for wheel grinding and rolling;

[0028] S2. Aging of raw materials: The processed raw ma...

Embodiment 3

[0034] A production process of non-clay sintered thermal insulation bricks, comprising the following steps:

[0035] S1, raw material pretreatment: put coal gangue and waste slag (powder, debris) into three feeders respectively, and carry out electronic batching according to the ratio of 25%: 60%: 15%, after weighing coal gangue and waste slag Send it to the double-stage hammer crusher for fine crushing, and the crushed material will be screened through the drum sieve, and the fine material less than 2mm will be used for screening, and the remaining coarse material will be sent back to the double-stage hammer crusher; Pour the final fine raw material and proportioned sludge into a twin-shaft mixer, add water with a powder mass of 20-25% to it, stir and mix at 30-40rpm for 10-15min, and then send it to a roller crusher for mixing and roller crushing. Finally, it is sent to the wet wheel mill for wheel grinding and rolling;

[0036] S2. Aging of raw materials: The processed raw m...

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PUM

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Abstract

The invention discloses a non-clay sintered insulating brick production process, wherein the comprises: S1, raw material pretreatment: respectively loading coal gangue and waste slag (powder and debris) into three feeders, carrying out electronic material blending according to a ratio of (20%-30%):(60%-70%):(5%-15%), weighing the coal gangue and the waste slag, sending into a two-stage hammer crusher, and carrying out fine crushing; and screening the crushed material through a rotary screen, screening to take fine materials with the particle size of smaller than 2 mm, and sending coarse materials left after screening back to the two-stage hammer crusher again. Coal gangue, waste slag, riverway sludge and the like are used as main raw materials, soil resources are saved, meanwhile, the riverway sludge can be turned into wealth, the ecological environment can be protected, and the process is greener and more environmentally friendly; the bearing effect of a brick body is stronger, and the weathering resistance is better; the thermal performance is more excellent, the condition that a house is hot in summer and cold in winter can be well improved, the housing comfort is improved, andthus fuel and electricity for heating and air conditioning are saved.

Description

technical field [0001] The invention relates to the technical field of brick making technology, in particular to a production process of non-clay sintered heat insulating bricks. Background technique [0002] The utilization rate of brick and tile materials in traditional residential buildings is as high as about 85%, and the brick materials are mostly clay solid bricks, but clay bricks are mainly made by excavating soil and sintering, which will cause great damage to soil and vegetation, easily cause soil erosion, damage The ecological environment does not conform to the current concept of green environmental protection; moreover, the thermal performance of clay bricks is poor, and it is difficult to meet the needs of existing buildings because it is cold in winter and hot in summer. [0003] To this end, we propose a production process for non-clay sintered insulation bricks. Contents of the invention [0004] The purpose of the present invention is to solve the problem...

Claims

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Application Information

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IPC IPC(8): C04B33/132C04B33/138C04B33/13
CPCC04B33/13C04B33/132C04B33/138C04B2235/6021C04B2235/6562C04B2235/6565C04B2235/6567Y02P40/60
Inventor 朱建新
Owner 嘉兴市双锤建材有限责任公司
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