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5G energy-saving optimized crystallization furnace

A 5G, crystallization technology, applied in the field of energy saving and optimization of die-casting microstructure, can solve the problems of high space temperature, difficulty in constant temperature, long time, etc., and achieve the effect of reducing oven time, saving power consumption and time cost.

Pending Publication Date: 2021-05-11
边仁杰
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The disadvantages of existing die-casting furnaces are: a. It takes too long for the new furnace to be baked for more than 20 days, b. The pouring furnace cracks 100%, and the service life is too short for 3-5 years. c. Die-casting furnace is also called holding furnace. But the so-called holding furnace does not keep warm, and needs to be equipped with a 36 kWh electric heater, which consumes a lot of power and is completely maintained by heating to maintain a constant temperature. It is very hard work. If this problem is not solved, die casting cannot enter the era of 5G Internet of Things. e. The casting furnace is equipped with a high-power heater, and it is still difficult to maintain a constant temperature in the range of 700±5°C. f. The space above the aluminum water surface High temperature, greater than 850°C aluminum liquid oxidation loss large aluminum liquid 650°C is the critical temperature for oxidation speed
The existing die-casting technology generally casts metals with high temperature and large temperature fluctuations, sometimes it is difficult to achieve plus or minus 5 degrees

Method used

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Embodiment Construction

[0071] The utility model is described further with reference to accompanying drawing now.

[0072] attached Figure 1-15 What is shown is the general concept of the invention.

[0073] Figure 1-5 Shown is a 5G energy-saving optimized crystallization furnace, which has a main body, including: a PC, a laser rangefinder E, a temperature sensor F, and an image recognition device for the amount of aluminum stored in a ladle. The device is composed of a camera 52 and an operation program or Module CX-4 is composed of soft thermal insulation pouring material, air flow channel, hollow ball insulation layer, inner tank wall, armor bricks, and furnace shell. , the inner tank wall is formed by the tangent connection of the semi-circular arc plates 10 and the two side arc plates 17, and the curved liner wall formed by the tangent semi-circular arc plates 10 on both sides is connected to the furnace mouth plate, and the furnace mouth plate A furnace mouth 11 is provided, and a section ...

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Abstract

The invention discloses a 5G energy-saving optimized crystallization furnace and relates to a 5G energy-saving and optimized die-casting microstructure which is characterized in that a novel die-casting holding furnace is designed and manufactured by combining a practical structure on the basis of research and development of a non-sticky aluminum lining furnace material and a special soft heat-insulating casting material, a microstructure technology for optimizing die-casting crystals by an electric pulse is introduced into the novel holding furnace, the possibility of casting a single crystal or microcrystal microstructure in an existing die-casting machine is explored; and a smelting furnace, a transfer tank, a standing furnace, a casting ladle and a die-casting holding furnace of a 5G newest cellular mobile communication Internet-of-things die-casting system are applied to intelligently adjust and control temperatures of all links to be stable, a temperature fluctuation range is narrowed, the quantity of molten aluminum is allocated, heat energy carried by the molten aluminum is shared along with digital flowing, the molten aluminum with the accurate temperature is supplied to flow, the temperature of the molten aluminum is reduced to the maximum, and an existing die-casting machine is supported to popularize electric pulse die-casting to manufacture a single crystal or microcrystal microstructure technology upgraded finished product.

Description

technical field [0001] The invention relates to 5G energy saving and optimization of die-casting microstructure, especially optimizing the microstructure of cast wheel hub. Background technique [0002] There is an application number: 2019102354107, which is called a patent application for "high-temperature shock-absorbing insulation block", and another application number: 201910396404. Material" thermal insulation refractory material, the thermal insulation refractory material named "soft thermal insulation castable material" is based on the material selection and ingredients of the "elastic block" material described in the patent number: 201510564465.4 furnace door flexible sealing ring device, preferably A kind of material processed by less water or no water pouring process, a kind of soft thermal insulation refractory material with certain plasticity and resilience. The material has achieved very ideal thermal insulation effect in an industrial experiment of a two-dimens...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F27B14/06F27B14/14F27B14/20F27D1/04B22D41/02B22D41/01B22D1/00
CPCB22D1/00B22D41/01B22D41/02F27B14/06F27B14/14F27B14/20F27D1/042
Inventor 边仁杰孙永泽陆志强卜哲岩张宝袁必辉马春刚史国飞白帮伟梁鑫
Owner 边仁杰
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