Preparation method of high-performance surgical implantation Ti-6Al-7Nb titanium alloy wire

A technology of ti-6al-7nb and surgical implantation, which is applied in the field of preparation of high-performance Ti-6Al-7Nb titanium alloy wire for surgical implantation, can solve the risk problem of chemical composition qualification rate of large products, and cannot completely eliminate stress And problems such as hydrogen absorption on the surface, difficulty in achieving better quality control, etc., to reduce the risk of pass rate, easy to draw and form, and avoid the effect of hydrogen absorption on the surface

Active Publication Date: 2021-07-13
东莞市诺德金属科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, there are few relevant production standards for this alloy wire, and it is difficult to achieve better quality control during processing.
Among them, the invention patent with the patent number CN201510210061.5 discloses a preparation process for medical Ti-6Al-7Nb alloy wire used to manufacture Kirschner wires. Although this patent provides a complete Ti-6Al-7Nb alloy wire However, there are still many defects in the patented technical solution: 1. The patent uses vacuum melting ingots, which are formed into φ80mm rods after billet forging, and processing the rods by itself has a great risk of the qualified rate of the chemical composition of the product; 2. In this patent, the wire drawing heating temperature is 880-920°C. In the α+β phase region, the heating temperature is relatively low, which is prone to cracking and rough wire drawing surface; 3. This patent is annealed after multi-pass wire drawing. Completely eliminate the stress generated in the wire drawing process and surface hydrogen absorption, which will affect the surface roughness after wire drawing; 4. The heat treatment system in this patent is 510~530℃ / 4~8h dispersion strengthening, which is likely to cause surface oxidation of the wire and hydrogen absorption

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] A method for preparing Ti-6Al-7Nb titanium alloy wire for high-performance surgical implantation, comprising the following steps:

[0025] Step 1: Diameter forging of rods: Forging the purchased Ti-6Al-7Nb titanium alloy rods with specifications ≤ φ100mm and qualified chemical composition on a radial forging machine in multiple fires according to the specifications and sizes of the rods, to obtain rods with specifications φ30mm . During radial forging, the single-fire secondary diameter deformation is 30-50%, the heating temperature is 980±50°C, and the final forging temperature is ≥800°C. In the initial stage of wire manufacturing, the invention obtains rods with specifications ≤ φ100mm for wire production through outsourcing, and the range of specifications covered by the rods is larger, which reduces the risk of the pass rate of chemical components of the product.

[0026] Step 2: Machining and rolling: Divide the radially forged bar into material sections as requir...

Embodiment 2

[0034] Step 1: Diameter forging of rods: select φ60mm Ti-6Al-7Nb titanium alloy rods with qualified chemical composition, forge them on a radial forging machine at 1000°C, and forge them into φ30mm rods in two fires, of which the first fire is forged into φ42mm specification bar, the second fire forging into φ30mm specification bar, the final forging temperature is ≥800℃.

[0035] Step 2: Machining and rolling: Cut the radially forged bar into φ30×500mm with a band saw, machine it into φ28×500mm, surface roughness Ra≤1.6, spray Oxylub401 glass lubricant on the surface of the bar, and use φ15mm wire drawing hole for wire drawing, heating temperature 1000°C, final rolling temperature ≥ 800°C.

[0036] Step 3: Grinding: Grinding the machine-rolled wire with a coreless grinder to remove surface holes, cracks and inclusions.

[0037] Step 4: Vacuum isothermal treatment: The ground wire is subjected to cold and heat treatment in a vacuum furnace. The heat treatment process is 800°C...

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PUM

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Abstract

The invention provides a preparation method of a high-performance surgical implantation Ti-6Al-7Nb titanium alloy wire, and belongs to the technical field of titanium alloy wire processing. The preparation method comprises the technological processing steps of bar radial forging, machining rolling, coping, vacuum isothermal treatment, wire drawing, vacuum heat treatment, coreless grinding and the like, and optimization of technological parameters is combined, so that optimal processing of the Ti-6Al-7Nb titanium alloy wire is achieved, the yield risk of chemical components of a product is reduced, wire drawing forming is easy, the surface roughness is good, the phenomena of cracking, rough wire drawing surface and the like can be effectively prevented, stress generated in a wire drawing process is eliminated, the defects of surface hydrogen absorption and the like are avoided, and the product quality is improved.

Description

technical field [0001] The invention belongs to the technical field of titanium alloy wire preparation, and in particular relates to a preparation method of a high-performance Ti-6Al-7Nb titanium alloy wire for surgical implantation. Background technique [0002] Metals, ceramics and polymer materials are the three major medical materials today. Titanium alloys have become the first choice for a new generation of medical materials due to their high strength, toughness, corrosion resistance and good biocompatibility. Medical titanium alloys are widely used in artificial joints, oral cavity Orthopedic products, spinal orthopedic internal fixation systems, and orthopedic trauma products. Medical titanium alloys are mainly Ti-6Al-4V, but V elements are harmful to the human body. Ti-6Al-7Nb titanium alloys using Nb elements instead of V elements have been developed and become the most typical implant titanium alloy materials. However, there are few relevant production standards ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21C37/04B21C9/00C22F1/18C22F1/02
CPCB21C37/045B21C9/00C22F1/183C22F1/02
Inventor 肖维李庆喜
Owner 东莞市诺德金属科技有限公司
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