Multi-interface beam tower matching precision control method and device

A precision control, multi-interface technology, applied in auxiliary devices, bridges, welding equipment, etc., can solve problems such as reducing bearing capacity, cracking, and large stress on the cylinder wall

Active Publication Date: 2021-08-31
CHINA RAILWAY JIUJIANG BRIDGE ENG +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, in order to ensure sufficient mechanical strength, the butt joint between the tower column and the steel beam needs to be fully welded on all the contact parts of the two, so it is also accompanied by a large welding residual stress. If effective control measures are not applied, it will inevitably Lead to local deformation or cracking of the tower column, reducing the bearing capacity
Although the existing technology has the method of spot welding flower racks between the tower columns as a temporary control measure, due to the hollow box structure of the tower column itself, it will still cause relatively large stress deformation to its own tube wall after welding; and Due to the overall frame structure of the tower column and the flower stand, when the welding deformation generated by the tower column at one end is transmitted to the adjacent tower column through the flower stand, the abnormal distortion of the adjacent tower column will also be caused due to the shear lag effect, which will affect the after-effect. Matching form of sequentially docked towers

Method used

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  • Multi-interface beam tower matching precision control method and device
  • Multi-interface beam tower matching precision control method and device
  • Multi-interface beam tower matching precision control method and device

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Experimental program
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Embodiment 1

[0032] Such as Figure 1-2 As shown, a matching accuracy control device for multi-interface beam towers: including two steel beams 1, roof 2, four tower columns 3, four outer flower stands 4, core tube 5, four inner flower stands 6, four scissors Power cylinder 7, a plurality of transverse arms 8, four positioning frames 9. Wherein, the steel beam 1 and the roof 2 are part of the steel box girder of the cable bridge, the two steel beams 1 are located below the roof 2, and the beam body of each steel beam 1 is provided with two ports 1a and faces upward. A boss is formed through the top plate 2; the end face of each port 1a is inclined, and the pylons 3 are attached by welding, so that the four pylons 3 are distributed in four corners; between each pylon 3 The outer flower stand 4 is provided by spot welding; the core tube 5 is provided in the center of the four tower columns 3, and the core tube 5 is a hollow square beam structure, and its four sides pass through a 6 points o...

Embodiment 2

[0050] The difference between the present embodiment and the first embodiment is that the designed spacing of the contacts 4 a is limited so that it is close to the golden section ratio of the width of the tower column 3 .

[0051] Such as Figure 4 As shown, the outer flower stand 4 and the inner flower stand 6 are all rectangular truss welding members, and are attached to the tower column 3 with four contacts 4a at the ends, and each two laterally adjacent contacts 4a The distance between them is X, and the side width of the pylon 3 on which the contacts 4a are installed is L. By designing the distance between the contacts 4a, X:L=0.618. In addition, the distance between each two horizontally adjacent cross arms 8 is X`, and the side width of the tower column 3 installed by the cross arms 8 is L`, and the distance between the cross arms 8 is designed to make X`:L`= 0.618.

[0052] The position setting of the contact 4a in this embodiment is tested through the solidworks si...

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Abstract

The invention relates to a multi-interface beam tower matching precision control method and device. Two steel main beams are located below a top plate, each steel main beam is provided with two tower beam combination ports, the ports are connected with tower columns in a welded mode; outer flower stands are arranged between the tower columns in a spot welding mode, and a core cylinder is arranged in the center of the tower columns; the four side faces of the core cylinder are in butt joint on the outer flower stands through spot welding of an inner flower stand; shear cylinders are arranged in the inner cavities of the tower columns; the shear cylinders are in spot welding connection with the inner walls of the tower columns through a plurality of cross arms. Components such as the shear cylinders, the core cylinders, the inner flower stand and the outer flower stands are arranged inside and outside the tower columns to form a composite frame-cylinder structure in which the inner frame cylinders and outer frame cylinders of the tower columns are matched with each other; the rigid fixing structures of inner shear walls and outer shear walls resist torsion caused by shear force caused by welding stress on the side walls of the tower columns and a shear force hysteresis effect, and the stability of the shapes of the tower columns is kept in the full penetration welding process; stress relief operation is completed through ultrasonic aging; and the mounting position precision of the tower columns on the steel beams is effectively improved.

Description

technical field [0001] The invention belongs to the technical field of bridge manufacturing, and in particular relates to a method and device for controlling the matching accuracy of multi-interface beam towers. Background technique [0002] Zhuji Intercity HJZQ-1 Standard Jinhai Super Bridge spans the Modaomen Waterway. The main bridge is built on the same level as the road and railway. Steel box girder cable-stayed bridge. The total length is 1371.8m, the railway is arranged in the center of the bridge deck, the left and right sides of the road are arranged on both sides of the railway respectively, the total width of the bridge deck is 49.6m, and the bottom width is 17.6m. "" horizontal slope, the bottom plate is horizontal, and the bridge direction is ±5‰ longitudinal slope. The steel main girder of section 0' is the consolidation section of the tower beam, on which there are 4 tower columns of section T0 that need to be matched and installed. The installation form of...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): E01D21/00E01D19/14B23K31/02B23K37/00E01D101/30
CPCE01D21/00E01D19/14B23K31/02B23K37/00E01D2101/30
Inventor 徐慰玉闫冬侠黄云新张胤薛久红朱东明黄勇梁辉许龙发韦文俊杨森秦新新
Owner CHINA RAILWAY JIUJIANG BRIDGE ENG
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