Coal gangue device utilizing dual-energy dual-machine X-rays and identification method thereof

An X-ray and coal gangue technology, applied in the field of coal gangue sorting, can solve the problems of difficult feature extraction, high requirements, and weak generalization ability, and achieve the best recognition effect

Pending Publication Date: 2022-01-14
河南中平自动化股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This method has high requirements for coal gangue image preprocessing, and artificially designed grayscale, texture and other feature information for classification are less, and these features are only pixel features of coal gangue images, which belong to low-level feature information, and cannot be efficiently processed. coal gangue image recognition
At the same time, this method still has problems such as difficult feature extraction, complex algorithm design, weak generalization ability, poor adaptability, and failure to solve the location of coal gangue.

Method used

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  • Coal gangue device utilizing dual-energy dual-machine X-rays and identification method thereof
  • Coal gangue device utilizing dual-energy dual-machine X-rays and identification method thereof
  • Coal gangue device utilizing dual-energy dual-machine X-rays and identification method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0044] to combine figure 1 , a coal gangue device utilizing dual-energy and dual-machine X-rays, including a belt, an X-ray source and an air valve, a detector coordinating with the X-ray source is provided on the belt and below the corresponding X-ray source, and the described The air valve is arranged at the output end of the belt, the detector is connected to the industrial control unit through the acquisition card, the X-ray source and the air valve are connected to the industrial control unit, the detector is used to receive the attenuation signal of the X-ray source, and The attenuated signal is converted into an electrical signal and transmitted to the acquisition card, and the acquisition card converts the electrical signal into a digital signal and transmits it to the industrial control unit.

[0045] A protective shell covering the X-ray source and the detector is provided above the belt, and the protective shell is fully sealed with lead plates, and the X-ray source...

Embodiment 2

[0050] On the basis of Example 1, combined with figure 2 , the industrial control unit includes a type identification module and an image processing module, the X-ray source is exposed by the scintillator in the detector and converted into an electrical signal through amorphous silicon, and the electrical signal is converted by analog to digital The circuit is converted into a digital signal to obtain the high and low energy transmission information of the material. The industrial control unit separates and visualizes the high and low energy transmission information to obtain a high energy transmission map and a low energy transmission map. The image processing module obtains the position and boundary of the material information, and use the location and boundary information to extract the high and low energy transmission data of the material. The type identification module performs a type identification algorithm on the high and low energy transmission data to obtain the type...

Embodiment 3

[0054] A method for identifying coal and gangue using a dual-energy dual-machine X-ray coal gangue device, comprising the following steps:

[0055] S1, respectively start the detector and the optical fiber sensor to collect the image data and the thickness value;

[0056] S2. Obtain the minimum gray value f of the image and the thickness x of the material to be measured by processing and sorting the collected data;

[0057] S3, according to u=ln (f 0 / f) / x, calculate the attenuation u of the measured object, where f 0 Indicates the corresponding gray value of the X-ray source before passing through the material, and f is the corresponding gray value of the X-ray source after attenuation;

[0058] S4. Comparing u with the preset attenuation threshold T, if u>T, the measured material is gangue; if u

[0059] S5. According to the judgment result of S4, the industrial control unit activates the gas valve to sort the gangue.

[0060] Preferably...

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Abstract

The invention relates to a coal gangue device utilizing dual-energy dual-machine X-rays. The coal gangue device comprises a belt, an X-ray source and an air valve, a detector matched with the X-ray source is arranged on the belt in a manner of corresponding to the lower portion of the X-ray source, the air valve is arranged at the output end of the belt, and the detector is connected to an industrial control unit through an acquisition card; and the industrial control unit comprises a type identification module and an image processing module, the image processing module obtains the position and boundary information of materials and extracts high and low energy transmission data of the materials, and the type identification module performs a type identification algorithm on the high and low energy transmission data to obtain type information of the materials. According to the coal gangue device and the identification method thereof, double-radiation-source double-energy X-ray imaging is adopted, the composition proportion of substances can be accurately distinguished, the types of the materials can be correspondingly determined, double-energy imaging is related to the atomic sequences of the substances and is irrelevant to the particle size of raw coal, and an excellent identification effect is achieved.

Description

technical field [0001] The invention belongs to the technical field of coal gangue separation, and in particular relates to a coal gangue device utilizing dual-energy and dual-machine X-rays and an identification method thereof. Background technique [0002] In the process of coal production, the coal directly mined from the coal mining area without any processing is called raw coal. Raw coal contains impurities such as gangue, anchor rods, and iron blocks, among which gangue is formed during the coal formation process. Gangue has the characteristics of high density and low calorific value, and contains a large amount of heavy metals. Mixing in coal will reduce the combustion efficiency, and the combustion products will aggravate environmental pollution. [0003] In the prior art, the coal gangue automatic sorting system based on X image processing mainly realizes the real-time intelligent sorting of coal and gangue, improves the quality of coal, and utilizes gangue more ef...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B07C5/342B07C5/02B07C5/36G06K9/62G06T5/00G06T7/13G06T7/136
CPCB07C5/342B07C5/02B07C5/366G06T5/002G06T7/13G06T7/136G06T2207/10004G06T2207/20032G06T2207/20081G06T2207/20084G06F18/2415
Inventor 刘素华梁焱郭坤闪余伟凡李愿彪王庚午祁高扬刘景淼吴孝超郭一涵
Owner 河南中平自动化股份有限公司
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