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Extrusion processing method of plant meat tissue protein

A technology of extrusion processing and plant protein, which is applied in the direction of plant protein processing and textured treatment, can solve problems such as easy slipping, insufficient muscle fiber feeling, and inability to uniformly melt and react, and achieve the effect of uniform texture

Pending Publication Date: 2022-07-26
BEIJING TECHNOLOGY AND BUSINESS UNIVERSITY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although in the above-mentioned prior art, the various dietary fibers and proteins in the plant tissue protein are reasonably and evenly distributed through the twin-screw extrusion process, so that the nutritional value of the plant tissue protein is improved, but the above-mentioned prior art uses twin-screw extrusion The process cannot increase the fat content of plant tissue protein, and the lower fat content will lead to the common problem of astringent taste of tissue protein in the subsequent processing technology of tissue protein, lack of "meat" oily and moist feeling, extrusion Uneven heating during processing leads to rough and slag on the surface of tissue protein products, poor cohesion, and insufficient muscle fiber feeling
However, it is not possible to add virgin oil or refined vegetable oil directly during the extrusion process or when the extruded materials are mixed, which will cause grease molecules to adhere to the surface of the material particles, and the friction coefficient of the mixed material will decrease. The conveying process in the extruder is easy to slip (that is, the materials do not advance together with the speed of the single screw), resulting in insufficient and discontinuous feeding, too much air mixed in the machine, and the materials cannot be fully mixed in the extruder, and cannot be uniformly melted and reacted. The material is uneven, easily broken, and cannot form a uniform and stable muscle fibrous structure
In addition, during the whole high-temperature extrusion process, the raw materials are not evenly heated, which is easy to burn at high temperature, and the production capacity is low

Method used

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  • Extrusion processing method of plant meat tissue protein
  • Extrusion processing method of plant meat tissue protein
  • Extrusion processing method of plant meat tissue protein

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] A method for extrusion processing of plant meat tissue protein, comprising the following steps:

[0026] (1) Raw material mixing 1: 4.8 kg of soybean protein isolate, 0.2 kg of peanut protein, 2 kg of coconut oil and 3 kg of water are added to the mixer and mixed evenly to obtain a mixed material 1, and the mixing speed of the mixer is 200 r / min , the mixing time is 2min;

[0027] (2) One-stage low-temperature extrusion: the mixed material 1 in step (1) is fed into a first-stage low-temperature single-screw extruder through a feeder for extrusion, and the materials are sequentially fed and mixed in the low-temperature single-screw extruder. , shear embedding and molding, and finally obtain protein meal; the feeding rate of the feeder is 60r / min, the temperature of the feeding and mixing section of the extruder conveying and mixing section is 50 °C, and the temperature of the shearing and embedding section is 100 °C. ℃, the temperature of the molding section is 90 ℃, th...

Embodiment 2

[0031] A method for extrusion processing of plant meat tissue protein, comprising the following steps:

[0032] (1) Raw material mixing 1: 4.6 kg of soybean protein isolate, 0.4 kg of gluten, 2 kg of coconut oil and 3 kg of water are added to the mixer and mixed evenly to obtain a mixed material 1, and the mixing rate of the mixer is 300r / min, the mixing time is 3min;

[0033] (2) One-stage low-temperature extrusion: the mixed material 1 in step (1) is fed into a first-stage low-temperature single-screw extruder through a feeder for extrusion, and the materials are sequentially fed and mixed in the low-temperature single-screw extruder. , shear embedding and molding, and finally obtain protein meal; the feeding rate of the feeder is 90r / min, the temperature of the feeding and mixing section of the extruder conveying and mixing section is 60 °C, and the temperature of the shearing and embedding section is 110 °C. ℃, the temperature of the molding section is 100 ℃, the speed o...

Embodiment 3

[0037] A method for extrusion processing of plant meat tissue protein, comprising the following steps:

[0038] (1) Raw material mixing 1: 5kg of pea protein, 1.4kg of coconut oil, 0.4kg of palm oil, 0.2kg of walnut oil and 3kg of water are added to the mixer and mixed evenly to obtain a mixed material 1, and the mixing rate of the mixer is is 220r / min, and the mixing time is 2min;

[0039] (2) One-stage low-temperature extrusion: the mixed material 1 in step (1) is fed into a first-stage low-temperature single-screw extruder through a feeder for extrusion, and the materials are sequentially fed and mixed in the low-temperature single-screw extruder. , shear embedding and molding, and finally obtain protein meal; the feeding rate of the feeder is 66r / min, the temperature of the feeding and mixing section of the extruder conveying and mixing section is 55 ℃, and the temperature of the shearing and embedding section is 105 ℃, the temperature of the molding section is 95 ℃, the ...

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Abstract

The invention discloses an extrusion processing method of plant meat tissue protein, which comprises the following steps: (1) pouring plant protein, plant oil and water into a mixing and stirring machine, and uniformly mixing to obtain a mixed material 1; (2) feeding the mixed material 1 into an extruding machine through a feeding machine, and performing primary low-temperature extrusion to obtain protein fat meal; (3) adding the proteolipid meal, the vegetable protein and the dietary fiber into a mixing and stirring machine, and fully mixing to obtain a mixed material 2; and (4) slowly adding water into the mixed material 2, uniformly mixing through a mixing and stirring machine, feeding the uniformly mixed material 2 into an extruding machine through a feeding machine, and performing secondary high-temperature extrusion to obtain the plant meat tissue protein. According to the processing method disclosed by the invention, a low-temperature and high-temperature combined single-screw extrusion process is adopted, so that the content of grease in the plant meat tissue protein is increased, and the processed plant meat tissue protein is smooth in surface, high in cohesiveness and strong in muscle fiber feeling, and has grease feeling and moisture feeling.

Description

technical field [0001] The invention belongs to the technical field of food processing, in particular to a method for extrusion processing of plant meat tissue protein. Background technique [0002] Plant meat is a reprocessed product of textured protein and its flavoring, cooking, and reconstitution. Tissue protein is made of vegetable protein as the main raw material. According to the needs of nutrition or technology, appropriate auxiliary materials are added or no auxiliary materials are added. It is pretreated by crushing, mixing, heating and steam strengthening, and then mixed and extruded by an extruder. , shearing, melting, forming, etc., the tissue structure of the protein is changed by physical or chemical methods, so that the protein molecules are neatly arranged and have the same direction of tissue structure, forming a vegetable protein with a fibrous structure and taste similar to animal muscle The product is further processed into vegetable meat with or withou...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): A23J3/14A23J3/16A23J3/18A23J3/22A23J3/26
CPCA23J3/14A23J3/16A23J3/18A23J3/227A23J3/26
Inventor 李赫张天语刘新旗
Owner BEIJING TECHNOLOGY AND BUSINESS UNIVERSITY
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