Repair weld composite leveller roll and its production process
A technology for straightening rolls and roll bodies, applied in other manufacturing equipment/tools, manufacturing tools, welding media, etc., can solve the problem of high temperature oxidation resistance and low corrosion resistance of straightening rolls, and easy cracking of the quenched layer on the roll surface. , micro-convex and hard spots, etc., to achieve the effect of ensuring the quality of straightening, the quality of steel plate straightening, and the low roller consumption.
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Embodiment 1
[0026] Embodiment 1, the alloy structural steel 42CrMo forged steel is selected as the base material to make the mandrel of the roll body, and a 15mm thick working layer is built up on the surface of the straightening roll body. The chemical composition of the working layer cladding material is: C: 0.36%, Cr: 12.00%, Ni: 2.00%, Mo: 2.00%, W: 2.00%, Ti: 0.85, Si≤1.50%, Mn≤2.00%, P≤0.035%, S≤0.03%.
Embodiment 2
[0027] Embodiment 2, the alloy structural steel 42CrMo forged steel is selected as the base material to make the mandrel of the roll body, and a 10mm thick working layer is built up on the surface of the straightening roll body. The chemical composition of the working layer cladding material is: C: 0.41%, Cr: 13.00%, Ni: 2.20%, Mo: 2.50%, W: 2.50%, Ti: 0.10, Si≤1.50%, Mn≤2.00%, P≤0.035%, S≤0.03%.
Embodiment 3
[0028] Embodiment 3, the alloy structural steel 42CrMo forged steel is selected as the base material to make the mandrel of the roll body, and a 5mm thick working layer is welded on the surface of the straightening roll body. The chemical composition of the working layer cladding material is: C: 0.45%, Cr: 14.00%, Ni: 2.50%, Mo: 3.00%, W: 3.00%, Ti: 1.25%, Si≤1.50%, Mn≤2.00%, P≤0.035%, S≤0.03%.
[0029] The three embodiments all use 1250 type automatic submerged arc surfacing equipment, and adopt the swing surfacing method to surfacing the working layer of the roller body. With 260 flux as welding material.
[0030] Surfacing speed: 150~250mm / h
[0031] Wire feeding speed: 60~150mm / h
[0032] Spindle speed: 0.5r / min
[0033] Arc voltage: 30~40V
[0034] Welding current: 380~400A
[0035] Flux drying temperature: 300±10℃
[0036] The interlayer temperature of the surfacing welding layer sh...
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