Production technology of preparing aminosal using hydrolysed residual active sludge by quick lime and its equipment
A technology for hydrolyzing protein and residual activity is applied in the field of preparing hydrolyzed protein by hydrolyzing residual activated sludge with quicklime.
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Embodiment 1
[0016] 1) Pre-treatment of excess activated sludge: Add 2 tons of excess activated sludge, 2 tons of water, and 120kg of quicklime (in a ratio of 1:1:0.06) to 10m 3 In the mixing tank, cover the airtight lid, stir it electrically for 20 minutes, and pump the evenly stirred mixture into the 5m 3 Hydrolysis reactor.
[0017] 2) Hydrolysis: Seal the hydrolysis reaction kettle, pass steam into the reaction kettle, and discharge cold air at the same time, close the exhaust valve when the temperature rises by about 100°C; under the conditions of working pressure of 0.5Mpa and hydrolysis temperature of 145°C, The hydrolysis time is 2.5h, and the mixed solution is hydrolyzed. During the hydrolysis process, keep warm and at the same time, steam is introduced to stir the hydrolysis mixture.
[0018] 3) Filtration: after the hydrolysis is completed, use a specification of 80m 2 plate and frame filter.
[0019] 4), concentrated filtrate: adjust the pH value of the filtrate to 7.0-8.5....
Embodiment 2
[0022] 1) Pretreatment of excess activated sludge: add 4 tons of excess activated sludge, 4 tons of water, and 240 kg of quicklime (in a ratio of 1:1:0.06) to 15m 3 In the mixing tank, cover the airtight lid, stir it electrically for 20 minutes, and pump the evenly stirred mixture into two 5m 3 Hydrolysis reactor.
[0023] 2) Hydrolysis: seal the hydrolysis reaction kettle, pass steam into the reaction kettle, and discharge cold air at the same time, close the exhaust valve when the temperature rises by about 100°C; under the conditions of working pressure of 0.6Mpa and hydrolysis temperature of 155°C, The hydrolysis time is 2 hours, and the mixed solution is hydrolyzed. During the hydrolysis process, keep warm and at the same time, steam is introduced to stir the hydrolysis mixture.
[0024] 3) Filtration: after the hydrolysis is completed, use a specification of 80m 2 plate and frame filter.
[0025] 4) Concentrate the filtrate: adjust the pH value of the filtrate to 7.0...
Embodiment 3
[0028] 1) Pre-treatment of excess activated sludge: Add 2 tons of excess activated sludge, 2 tons of water, and 120kg of quicklime (in a ratio of 1:1:0.06) to 10m 3 In the mixing tank, cover the airtight lid, stir it electrically for 20 minutes, and pump the evenly stirred mixture into the 5m 3 Hydrolysis reactor.
[0029] 2) Hydrolysis: seal the hydrolysis reaction kettle, pass steam into the reaction kettle, and discharge cold air at the same time, close the exhaust valve when the temperature rises by about 100°C; under the conditions of working pressure of 0.4Mpa and hydrolysis temperature of 135°C, The hydrolysis time is 3 hours, and the mixed solution is hydrolyzed. During the hydrolysis process, keep warm and at the same time, steam is introduced to stir the hydrolysis mixture.
[0030] 3) Filtration: after the hydrolysis is completed, use a specification of 80m 2 plate and frame filter.
[0031] 4), concentrated filtrate: adjust the pH value of the filtrate to 7.0-8...
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