Methods for manufacturing flux cored wire for welding stainless steel and products thereof

A technology of flux-cored welding wire and manufacturing method, applied in welding/welding/cutting items, welding medium, manufacturing tools, etc., can solve the problems of poor conductivity, poor arc stability, poor welding performance and manufacturing process efficiency, etc.

Inactive Publication Date: 2007-02-28
KISWEL LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0011] In addition, during the long-term robot welding process, due to poor conductivity, the temperature at the welding tip rises, and the welding tip is easy to wear
Also, poor arc stability during welding and increased spatter generation due to oxide film and wire-drawing lubricant clogging the conduits combine to reduce overall welding efficiency
As an attempt to solve the problems caused by baked wires (e.g., poor welding performance and manufacturing process efficiency, high manufacturing costs), many studies on non-baked wires are being carried out
But unfortunately the problem with non-baked wire is that it doesn't remove the lubricant as much from the surface as compared to baked wire, so the welded part becomes less resistant to defects during welding

Method used

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  • Methods for manufacturing flux cored wire for welding stainless steel and products thereof
  • Methods for manufacturing flux cored wire for welding stainless steel and products thereof
  • Methods for manufacturing flux cored wire for welding stainless steel and products thereof

Examples

Experimental program
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Effect test

Embodiment approach

[0066] A stainless steel strip (100) having the composition shown in Table 1 was cleaned and degreased (101). One of the fluxes shown in Table 2 is selected and filled (108), and formed (102) into a tube shape using forming rollers (102a and 102b). Next, lubricants 109a and 109b selected from Table 3 were coated on the steel strip and drawn in two steps. Prior to the drawing process, at least 10 flux mixtures including rutile sand, silica and iron powder were used. Each flux was mixed and heated at or above 950°C for at least 1 hour. The moisture content evaporated into the air was calculated by the reduction in weight method and the result was expressed as the total moisture content relative to the weight of the flux mixture. In particular, in order to discover the effect of the total moisture content of the flux mixture, the inventors of the present invention stockpiled various raw materials, or selected different flux raw materials as the source of the same oxide. The fi...

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Abstract

Disclosed is a method for manufacturing a flux cored wire for welding stainless steel of 0.9-1.6 mm in diameter having a seamed portion, which the method includes the steps of: forming a hoop (stainless steel 304L or 316L) into a U-shape and filling the hoop with a flux mixture, thereby forming a tube having a seamed portion; performing a primary drawing process on the tube shaped wire using a lubricant; performing a bright annealing process to relieve work hardening of the primarily drawn wire; performing a secondary drawing process on the wire until an accumulated reduction ratio after the bright annealing process falls within the range of 38-60%; physically removing a lubricant residue on the surface of the secondarily drawn wire; and coating the wire with a surface treatment agent.

Description

[0001] Cross References to Related Applications [0002] This application claims priority from Korean Patent Application No. 10-2005-0076596 filed on Aug. 22, 2005, the entire contents of which are incorporated herein by reference. technical field [0003] The present invention relates to a manufacturing method of a flux cored wire (flux cored wire, FCW) for welding stainless steel, and more particularly, the present invention relates to a manufacturing method of a flux cored wire for welding stainless steel having a weld seam, the flux cored wire not only It can be welded by hand, semi-automatic welding and robot welding. Background technique [0004] Generally, stainless steel welding techniques include DC reverse polarity MIG welding (MIG), AC tungsten argon arc welding (TIG) and flux cored welding. [0005] First, MIG welding is a welding process that uses expensive shielding gas such as inert gas Ar or inert gas Ar mixed with 2-5% O 2 or CO 2 mixture. Advantages of ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K35/40B23K35/36B23K35/00B21C3/02B21C9/02
CPCB23K35/02B21C1/22B21C37/045B23K35/0266B23K35/406B23K2103/05
Inventor 张钟勋朴炳浩
Owner KISWEL LTD
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