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A method of reducing friction and wear between surfaces under a high load condition

a technology of friction and wear, applied in the field of reducing friction and wear between surfaces under a high load condition, can solve the problems of reduced molecular flexibility, increased wear resistance and oxidative stability, and poor boundary lubrication properties of pdms

Active Publication Date: 2015-11-05
DOW SILICONES CORP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

The patent text describes the use of a lubricant composition made of polysiloxane base oil to reduce friction and wear between surfaces that are under high load conditions. The polysiloxane base oil has alkyl and / or alkylaryl functionality. The use of this lubricant composition can lead to increased compactness, lower melting temperatures, and lower glass transition temperatures. It also exhibits excellent oxidative stability, low bulk viscosity, water-repellency, biological inertness, and low surface tension. The patent also provides a formula for the polysiloxane base oil. Overall, this patent provides a technical solution for reducing friction and wear between surfaces under high load conditions.

Problems solved by technology

PDMS is known to provide poor boundary lubrication properties.
For example, polyphenylmethylsiloxane (PPMS), which has phenyl groups in place of a substantial number of methyl groups exhibits both increased wear resistance and oxidative stability, but also a decrease in molecular flexibility.

Method used

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  • A method of reducing friction and wear between surfaces under a high load condition
  • A method of reducing friction and wear between surfaces under a high load condition
  • A method of reducing friction and wear between surfaces under a high load condition

Examples

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example 1

General Measurement Techniques

[0045]The physical and chemical properties exhibited by the lubricant compositions prepared according to the teachings of the present disclosure are measured using the equipment and test protocols or procedures described below and herein. One skilled in the art will understand that any properties reported herein represent properties that are routinely measured and can be obtained by multiple different methods. The methods described herein represent one such method and other methods may be utilized without exceeding the scope of the present disclosure.

[0046]Gel permeation chromatography (GPC) is used to obtain the molecular mass distributions of the polymer samples. The weight average molecular mass (Mw) can influence many polymer properties, such as viscosity. The siloxane branch content is determined using an INOVA 400 / Mercury 400 NMR. The density (η) and kinematic viscosity (ν) are measured simultaneously over a temperature range of 303K to 398K in in...

example 2

Preparation of Polysiloxane Base Oils

[0057]A commercially available alkylarylsiloxane (Xiameter® OFX-0203 Fluid, Dow Corning Corporation, Midland, Mich.) having a viscosity of 1,200 mPa-s (centipoise) at 25° C. is used as an example of a polysiloxane base oil having structure SW. This sample was stored as example # S(I)-1. A similar alkylarylsiloxane was obtained and stored as example # SW-2.

[0058]Examples of polysiloxane base oils having an aryl group attached to branched or linear alkyl functionality, similar to that shown as structure SOD, include PPMAS, such as poly(phenylhexylmethyl dimethyl)siloxane or poly(phenylhexylmethyl)siloxane. One method of synthesizing poly(phenylhexylmethyl dimethyl)siloxane is by the hydrosilation of 6-phenylhexene with poly(methylhydridedimethyl)siloxane using (CpH)2PtCl2 as the catalyst according to Equation 6. This reaction is undertaken with no solvent and takes approximately 4 hours to complete. The excess 6-phenylhexene is then isomerized and ...

example 3

Characterization of Polysiloxane Base Oils and Use Thereof

[0060]The typical physical and chemical properties exhibited by the polysiloxane base oils labeled as example #'s S(I)-1 and S(I)-2 are summarized in Table 1 along with the properties of several conventional oils (Example #'s C-1 and C-6). Base oil example #'s S(I)-1 and SW-2 exhibit a viscosity at 40° C. greater than about 9 times that of conventional oils (C-1, C-6). Alternatively, the viscosity at 40° C. of the example #'s S(I)-1 and S(I)-2 is greater than about 1000 mm2·s−1 (cSt), alternatively greater than about 1200 mm2·s−1 (cSt).

TABLE 1ViscosityDescriptionSpecific Gravity(mm2 · s−1, 25° C.)S(I)-1Dow Corning ® 2030.9121275S(I)-2Dow Corning ® 2301.000-1.0121125-1645C-2Dow Corning ® 2000.96  50C-6Spectrasyn ™ 60.827 138**at 40° C.

[0061]The wear properties exhibited by polysiloxane base oil, S(I)-1 is compared against conventional PDMS and poly(alpha)olefin oils, C-2 and C-6, in Table 2. The wear scar that occurred on the ...

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Abstract

A method of using lubricant compositions to reduce wear between two surfaces exposed to a load condition of at least 1 GPa is provided. The lubricant compositions comprise polysiloxane base oils having alkylaryl or a combination of alkyl and aryl functionality. The polysiloxane base oils may be defined according to the formula:wherein R, R′, and R″ are independently selected, such that R is an alkyl group having between 1-3 carbon atoms; R′ is an alkylaryl group comprising alkyl functionality with 3-12 carbon atoms and aryl functionality with 6 to 12 carbon atoms; R″ is an alkyl group having between 1-3 carbon atoms or an alkylaryl group comprising alkyl functionality with 3-12 carbon atoms and aryl functionality with 6 to 12 carbon atoms; and m and n are integers, such that 8<(m+n)<500.

Description

[0001]This disclosure relates generally to the use of lubricant compositions to reduce the friction and wear between two surfaces that are placed under a high load condition. More specifically, this disclosure relates to the use of lubricant compositions comprising polysiloxane base oils with alkylaryl or a combination of alkyl and aryl functionality.[0002]The statements in this section merely provide background information related to the present disclosure and may not constitute prior art.[0003]A variety of lubricant compositions ranging from natural and petroleum-derived hydrocarbons (mineral oils), to synthetic hydrocarbon-based and silicone-based polymers are currently available. The development of synthetic lubricants in recent decades has been the result of concerted efforts to optimize the rheological and tribological properties of the lubricants for use in diverse applications. A multitude of silicon based polymers known as silanes (—Si—), silalkylenes (—Si—C—), silazanes (—...

Claims

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Application Information

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IPC IPC(8): C10M169/04
CPCC10M169/042C10M107/50C10M2229/0415C10M2229/0425C10N2020/04C10N2020/019C10N2030/06C10N2030/54C10N2030/58C10N2040/02C10N2040/046C10N2040/04C10N2040/25
Inventor STAMMER, ANDREASJUNGK, MANFREDSTOEGBAUER, HERBERTCHUNG, YIP-WAHMARKS, TOBIN J.WANG, QIAN JANEZOLPER, THOMAS J.
Owner DOW SILICONES CORP