The invention discloses a plate pre-drawing and dieless
mirror image loading composite forming process and a product, and belongs to the technical field of
metal component forming and manufacturing. The method is used for solving the problems of
cracking, ultra-poor
thinning, low
dimensional precision and the like in the forming process of the high-strength aluminum
alloy thin-wall component with local continuous large-area bulge and local large wall angle characteristics in the
aerospace field. According to the method, through two-stage area expansion distribution, the
thinning amount of each stage is effectively controlled, and the
cracking problem caused by one-time
large deformation in a
single process is avoided. And mirror images are cooperatively loaded on the local part of the plate to form a three-dimensional stress state, so that the forming limit is improved. And in-mold constraint aging synchronously realizes strengthening and shape righting, and is obviously superior to the traditional process.