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Amino sulfonic acid water reducing agent with very low alkali content and production process thereof

A technology of ultra-low alkali sulfamic acid and water reducing agent, which is applied in the field of building materials and can solve problems such as affecting the durability of concrete, deterioration of concrete structures, and threats to concrete.

Active Publication Date: 2009-07-08
BOTE NEW MATERIALS TAIZHOU JIANGYAN CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Since the alkali-aggregate reaction must have sufficient alkali content, sufficient amount of active aggregate and sufficient water supply in the concrete, the three conditions exist at the same time, and it is not required to limit the concrete in any case. However, it promotes the formation and development of shrinkage cracks in concrete and causes the deterioration of concrete structures and affects the durability of concrete. However, high alkali content is a greater threat to concrete.

Method used

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  • Amino sulfonic acid water reducing agent with very low alkali content and production process thereof
  • Amino sulfonic acid water reducing agent with very low alkali content and production process thereof

Examples

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Effect test

Embodiment 1

[0019] 1. The raw materials and formula (unit-Kg) of the present embodiment

[0020] p-Sulfuran: 225 kg;

[0021] Phenol: 84 kg;

[0022] Compounds containing amide groups (mixture of dicyandiamide and urea, mass ratio 1:3): 28 kg

[0023] Cresol: 12 kg;

[0024] Formaldehyde (37% content): 252 kg;

[0025] Alkaline regulator: calcium hydroxide: 14.8 kg; ammonia water: 34 kg

[0026] Water: 350.2 kg.

[0027] 2. Process steps and process parameters:

[0028] The preparation process of the present invention includes three steps: methylolation under alkaline conditions, alkaline condensation, and alkaline reforming steps, and each process step is carried out under normal pressure.

[0029] (1) Hydroxymethylation: 225 kg of p-aminobenzenesulfonic acid, 84 kg of phenol, 12 kg of cresol and 350.2 kg of water were added to the reactor, and after stirring evenly, 14.8 kg of calcium hydroxide was used to adjust the pH of the reaction system The value was adjusted to 8.0, 252 kg...

Embodiment 2

[0033] 1. The raw material of embodiment and formula (unit-Kg)

[0034] p-Sulfuran: 242 kg;

[0035] Phenol: 125 kg;

[0036] Melamine: 5.0 kg

[0037] Paraformaldehyde: 85 kg;

[0038] Alkaline regulator: calcium hydroxide 9.5 kg; ethanolamine: 45 kg

[0039] Water: 488.5 kg.

[0040] 2. Process steps and process parameters:

[0041] The preparation process of the present invention includes three steps: methylolation under alkaline conditions, alkaline condensation, and alkaline reforming steps, and each process step is carried out under normal pressure.

[0042] (1) Hydroxymethylation: 242 kg of p-aminobenzenesulfonic acid, 125 kg of phenol and 488.5 kg of water were added to the reactor, and after stirring evenly, the pH value of the reaction system was adjusted with 9.5 kg of calcium hydroxide and 15 kg of ethanolamine. Adjust to 8.5, add 85kg of paraformaldehyde dropwise within 0.5h, heat up to 50°C, and react for 3.0h.

[0043] (2) Alkaline condensation: the pH va...

Embodiment 3

[0046] 1. The raw material of embodiment and formula (unit-Kg)

[0047] 4-amino-1,3-phenyldisulfonic acid: 18 kg;

[0048] p-Sulfuran: 224 kg;

[0049] Phenol: 83 kg;

[0050] Urea: 16.5 kg

[0051] Bisphenol A: 12 kg;

[0052] Formaldehyde (37% content): 210 kg;

[0053] Alkaline regulator: ammonia water: 19.5 kg; diethanolamine: 48 kg

[0054] Water: 369 kg.

[0055] 1. Process steps and process parameters:

[0056] The preparation process of the present invention includes three steps: methylolation under alkaline conditions, alkaline condensation, and alkaline reforming steps, and each process step is carried out under normal pressure.

[0057] (1) Hydroxymethylation: Add 224 kg of p-aminobenzenesulfonic acid and 18 kg of 4-amino-1,3-phenyldisulfonic acid, 83 kg of phenol, 12 kg of bisphenol A and 369 kg of water into the reactor After stirring evenly, adjust the pH value of the reaction system to 7.5 with 16.5 kg of ammonia water, add 210 kg of formaldehyde dropwis...

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Abstract

Ultra-low-alkali sulfamic acid-based water reducer, 1) After mixing the aminoaryl sulfonating agent, phenolic monomer and water, adjust the pH value of the reaction system to 7-9.5 with an alkaline regulator, drop Add a condensing agent, heat up to 50-100°C and react for 0.5-2h; 2) Adjust the pH value of the system to 8-11 with an alkaline regulator, add a compound containing an amide group, and react at 70-100°C for 2 -10h; 3) Adjust the pH value of the system to 8.5-13 with an alkaline regulator, react at 85-100°C for 0.5-3.0h, cool down and discharge, and then spray dry. The dosage of each raw material is: aminoaryl sulfonating agent: 10.5-32%, phenolic monomer: 3.2-16%, compound containing amide group 0-10.5%, condensing agent: 9.5-61.0%, basic regulator : 0.7-11.5%, water: 17.5-65%. The outstanding feature of the present invention is that the total alkali content is less than 1.0%, or even zero.

Description

Technical field: [0001] The invention relates to an ultra-low-alkali sulfamate-based water reducer with a total alkali content of less than 1 percent and a manufacturing process thereof, which belongs to the technical field of building materials. Background technique: [0002] Alkali-Aggregate Reaction (AAR) is the reaction between cement, admixture, mixture and alkali (Na 2 O or K 2 O) It reacts with the active components in the aggregate, and gradually reacts several years after the concrete is poured (several years to twenty or thirty years). The reaction product absorbs water and expands to cause internal stress in the concrete, expands and cracks, and causes the concrete to lose its design performance. . Because the active aggregate is generally uniformly distributed after stirring. Therefore, once the alkali-aggregate reaction occurs, all parts of the concrete will generate expansion stress, and the concrete itself will swell and crack, and if it develops seriously,...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B24/20C04B24/12C04B22/06C04B103/30C04B24/16
Inventor 丁寅刘加平缪昌文周伟玲刘建忠
Owner BOTE NEW MATERIALS TAIZHOU JIANGYAN CO LTD
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