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Industrial production line embedded type main control system

A main control system and embedded technology, applied in the direction of comprehensive factory control, comprehensive factory control, electrical program control, etc., can solve the problems of failing to meet industrial-grade requirements, inability to control, and inability to adapt to high-speed data acquisition and control in industrial sites

Inactive Publication Date: 2008-02-13
杭州龙衍信息工程有限公司
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  • Summary
  • Abstract
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Industrial production line process control is an important part of industrial production. Some traditional industrial production lines are still semi-automated. These production line control systems have separation of production process control equipment, which cannot be unified and integrated. The function of feedback control and production efficiency also need to be improved, especially the domestic self-developed production line without data acquisition system has the disadvantage of being unable to detect and correct errors online. The product must wait until the production is completed and then pass the inspection of the testing equipment to determine whether the product is qualified.
For most of the production lines with data acquisition systems, there are also disadvantages that can only be detected online but cannot be corrected online. At present, when the general data acquisition system is applied to the industrial site, there are weaknesses that can only be collected but cannot be controlled. Errors can be found but cannot be automatically resolved. Errors rely on manual solutions, and the data acquisition rate of these data acquisition systems is not high, which cannot meet the requirements of industrial grades and cannot adapt to the requirements of high-speed data acquisition and control in industrial sites.
Most of the production line control basically realizes the control system combining the lower computer and the upper computer. This kind of upper computer and lower computer control mode with the industrial computer as the core has many areas to be improved, and many traditional production lines cannot realize remote networking. control
At the same time, most of them are separated from the control system and the management information system, and for today's developed WEB technology, these systems cannot apply these technologies in terms of acquisition and control, and the internal microprocessor of the control system adopts a general program mechanism, and the operating efficiency is not high

Method used

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  • Industrial production line embedded type main control system
  • Industrial production line embedded type main control system
  • Industrial production line embedded type main control system

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Embodiment Construction

[0023] As shown in Figure 1, the high-performance data server is a central control system that has a professional application expansion bus and interface, and integrates a general interface platform. The system uses a high-performance 32-bit embedded processor and an embedded real-time operating system with multi-process parallel processing as the core central processing unit. The main control board integrates non-volatile Flash memory and high-speed memory unit, as shown in Figure 3, the small-capacity Flash memory stores the startup configuration information of the system, the large-capacity Flash memory stores the real-time operating system associated with the system, and integrates the coupling algorithm under the operating system The control system software implements each on-board module, realizes the optimized process management and control under the real-time operating system, and through the multi-layer fuzzy structure algorithm inside the software, realizes the comprehe...

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Abstract

The invention relates to an embedded main-control system of industrial production line. And embedded data serve controls operation of the whole system. A flash storage pattern, a high-speed memory pattern, an electronic drives, a touch screen, a system fault self recovery pattern, a high-speed collection module, an Ethernet interface, radio frequency module, and an industrial bus pattern are connected by an internal bus on a core main control panel of the system.. The paralleled industrial bus pattern are connected with the production line technology hardware coupling pattern and then connected with an actuator device, a sensor and a meter. The high-speed collection module is connected with a field apparatus state pattern by the production line technology hardware coupling pattern. The Ethernet interface is connected with a parent server and Internet. The system has the embedded data server at the core, which is provided with features of high-precision, interference resistance, networking and good freshness, thereby improving responsive efficiency of industrial field data, quality of products and technical specifications. A universal interface platform of the system makes the system able to be applicable to various lines.

Description

technical field [0001] The invention relates to an embedded main control system of an industrial production line; in particular, it relates to various parameters such as current and voltage used in the field of industrial field monitoring and control, and environmental parameters such as temperature, humidity, smoke, pressure, image, and sound. , various solids, liquids, gases, and various production process parameters of the production process 1) Real-time monitoring and sampling 2) Real-time analysis and calculation of the sampling data using the relevant production process calculation formula 3) Real-time feedback of the calculation results to complete the analysis Real-time control of troubleshooting and optimization of the production process. Background technique [0002] Industrial production line process control is an important part of industrial production. Some traditional industrial production lines are still semi-automated. These production line control systems ha...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G05B19/418
CPCY02P90/02
Inventor 曾凯曾斌姜小丽王宇熙
Owner 杭州龙衍信息工程有限公司
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