Ceramic-metallic composite cladding layer top head for tube inserting machine and method for producing the same

A metal composite material, cladding layer technology, applied in metal material coating process, metal rolling, metal rolling and other directions, can solve the problems affecting the life of the plug and the qualified rate of products, collapsed nose, surface oxide peeling, etc. Achieve excellent high temperature oxidation resistance and high temperature strength, prevent oxidation and long service life

Inactive Publication Date: 2008-06-11
NORTH CHINA ELECTRIC POWER UNIV (BAODING)
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Under the repeated action of cyclic high temperature and extrusion force, the main failure forms on the surface of the plug are the peeling of the surface oxide skin, flat nose, longitudinal cracking of the plug due to fatigue, and bonding of steel pipes, etc., which directly affect the life of the plug and the product qualification rate.

Method used

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  • Ceramic-metallic composite cladding layer top head for tube inserting machine and method for producing the same
  • Ceramic-metallic composite cladding layer top head for tube inserting machine and method for producing the same
  • Ceramic-metallic composite cladding layer top head for tube inserting machine and method for producing the same

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Embodiment Construction

[0024] According to the content of the above invention, select 3Cr2W8 steel as the steel type of the plug matrix, and implement according to the following steps:

[0025] 1. Process the 3Cr2W8 steel blank to the base material that meets the design size requirements of the plug.

[0026] 2. Process the base material reaching the design size of the plug into the plug to be clad. That is, through machining, firstly make the section radius of the working cone surface of the plug (that is, the changing section of the section radius) smaller than the design size of the plug by 2.5 mm; The plane is perpendicular to the axis of the plug, and the total axial length of the plug is less than the design length of 3mm.

[0027] 3. Degrease and decontaminate the working cone surface and nose end surface of the cladding head.

[0028] 4. Fix the plug to be cladding on the cladding workbench (Fig. 2), and control the rotation, axial step and axis angle adjustment of the plug through the mec...

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Abstract

The invention discloses a plug of a cladding layer which is made of ceramic-metal composite materials and used for pipe lining machines and a process for preparation. The invention belongs to the application field of metal pipe rolling mills. The cladding layer which is made of the ceramic-metal composite materials and has thickness of 2.5-5mm is clad on the working conical surface of the plug and nasal portion end face through using a cladding method of plasma arcs. The cladding layer and matrix materials are bonded metallurgically with a process that die steel and structural steel are taken as the matrix materials, the matrix materials are processed into a designed size of the plug, the cladding method of plasma arcs is used to enable powder-cored wires to be clad on the working conical surface of the plug and the nasal portion end face under high-temperature effects of the plasma arcs, the cladding layer which is made of the ceramic-metal composite materials and has the thickness of 2.5-5mm is obtained through single-layer claddings and lapping claddings. The geometry size of a nasal portion of the plug can reach a designed size through turning and grinding to the cladding layer. The invention has the advantages of long service life, non-molybdenum and low cost, and the invention increases pipe lining quality.

Description

technical field [0001] The invention belongs to the application field of metal pipe rolling mills, and in particular relates to a cladding layer plug of ceramic-metal composite material for a pipe threading machine and a preparation method thereof. Background technique [0002] The pipe threading machine head is an important thermal processing die in the production of seamless steel pipes. Because the plug needs to withstand high temperature thermal shock and cyclic extrusion force during work, its service life is relatively short. Generally, a special heat treatment process is adopted for the plug, so that the plug undergoes controllable oxidation treatment to form a three-layer structure of surface oxide layer, intermediate layer and transition layer. Under the repeated action of cyclic high temperature and extrusion force, the main failure forms on the surface of the plug are the peeling of the surface oxide skin, flat nose, longitudinal cracking of the plug due to fatig...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21B25/00B21B19/04B23P15/00B23K9/04B23K35/368B23K35/365C23C4/10C23C4/06C23C4/134
Inventor 刘宗德赵丽萍习卫春
Owner NORTH CHINA ELECTRIC POWER UNIV (BAODING)
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