Hafnium-free high-anti-oxidation Nb-Si-based alloy and preparation method thereof

An oxidizing, base alloy technology, applied in the direction of mechanical equipment, blade support components, engine components, etc., can solve the problems of no high-temperature oxidation resistance of alloys, complex preparation process, high Hf density, etc., and achieve excellent high-temperature oxidation resistance , good mechanical properties and high thermal stability

Active Publication Date: 2016-10-12
XIAMEN UNIV
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Problems solved by technology

But this patent has the following serious defects: ①In this patent, the alloy is filled with 1.01×10 5 Pa protective atmosphere is high-purity argon, and melting at a temperature of 2000-2400 °C will lead to a sharp increase in the pressure in the furnace cavity, and there is a greater risk in the preparation technology; ②The added Hf element is a rare metal, and the price is relatively high. , and the density of Hf is large, which is not conducive to reducing the density of the alloy; ③The high temperature oxidation resistance needs to be improved
This patent has the following deficiencies: ①Sr, as the rare metal with the least content in the earth’s crust, is relatively expensive and has active chemical properties; ②The preparation technology of this patent is similar to the patent CN 101235460A, and there is a greater risk
Although the alloy material prepared by this method has certain comprehensive properties, there are certain defects: Hf, as a rare metal, will increase the preparation cost, and the density of Hf is relatively large, which is not conducive to reducing the density of the alloy; Alloy materials are obtained through processes such as ingot making, cutting rods, directional solidification, and vacuum heat treatment. The process is complicated and will increase the cost of alloy preparation; in addition, the patent does not have the high-temperature oxidation resistance of the alloy
But the patent itself also has certain deficiencies: First, the patent not only contains rare metals such as Hf, Re, Y, but also contains volatile elements such as B and elements with high density such as Ta, Mo, and W.
However, this patent has the following disadvantages: ① the patent contains Hf element, which is not conducive to reducing the density and preparation cost of the alloy; ② the alloy structure contains Nb

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  • Hafnium-free high-anti-oxidation Nb-Si-based alloy and preparation method thereof

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[0033] Example 1

[0034] Take high-purity various metals with 99.99wt.% Nb, 99.99wt.% Si, 99.8wt.% Ti, 99.9wt.% Cr, and 99.95wt.% Al as The raw material is prepared according to the composition ratio of Nb-14Si-20Ti-8Cr-3Al; the alloy is smelted in a WS-4 vacuum non-consumable electric arc furnace. When smelting, first vacuum to 6×10 -3 Below Pa, fill with argon to 0.4-0.6 atm, and then smelt under the protection of argon. To ensure uniform alloy composition, each alloy sample was smelted 5 times. The smelted alloy ingots are cut into appropriate sizes according to different needs, and homogenized heat treatment is performed at 1300°C in an argon atmosphere for 24 to 240 hours. Quench with ice water to obtain Nbss / Nb 5 Si 3 / Cr 2 Nb-Si-based superalloy material with Nb composite structure. The room temperature compressive strength of the alloy is 1957MPa (see image 3 Zhong 1# alloy), the oxidation weight gain of 100h exposure experiment in 1200℃ air is 99.9mg / cm 2 (See Figu...

Example Embodiment

[0035] Example 2

[0036] Take high-purity various metals with 99.99wt.% Nb, 99.99wt.% Si, 99.8wt.% Ti, 99.9wt.% Cr, and 99.95wt.% Al as The raw materials are prepared according to the composition ratio of Nb-14Si-20Ti-8Cr-5Al; the alloy is smelted in a WS-4 vacuum non-consumable electric arc furnace. When smelting, first vacuum to 6×10 -3 Below Pa, fill with argon to 0.4-0.6 atm, and then smelt under the protection of argon. To ensure uniform alloy composition, each alloy sample was smelted 5 times. The smelted alloy ingots are cut into appropriate sizes according to different needs, and homogenized heat treatment is performed at 1300°C in an argon atmosphere for 24 to 240 hours. Quench with ice water to obtain Nbss / Nb 5 Si 3 / Cr 2 Nb-Si-based superalloy material with Nb composite structure. The room temperature compressive strength of the alloy is 2401MPa (see image 3 2# alloy), the oxidation weight gain of 100h exposure experiment in 1200℃ air is 22.8mg / cm 2 (See Figure 4...

Example Embodiment

[0037] Example 3

[0038] Take high-purity various metals with 99.99wt.% Nb, 99.99wt.% Si, 99.8wt.% Ti, 99.9wt.% Cr, and 99.95wt.% Al as The raw materials are prepared according to the composition ratio of Nb-14Si-20Ti-8Cr-7Al; the alloy is smelted in a WS-4 vacuum non-consumable electric arc furnace. When smelting, first vacuum to 6×10 -3 Below Pa, fill with argon to 0.4-0.6 atm, and then smelt under the protection of argon. To ensure uniform alloy composition, each alloy sample was smelted 5 times. There are only Nbss phase and silicide phase (including -Nb 5 Si 3 And -Nb 5 Si 3 ) (See figure 1 ). The smelted alloy ingots are cut into appropriate sizes according to different needs, and subjected to homogenization heat treatment at 1300°C in an argon atmosphere for 24-240h. Quench with ice water to obtain Nbss / Nb 5 Si 3 / Cr 2 Nb composite tissue (see figure 2 ) Nb-Si-based superalloy material. The room temperature compressive strength of the alloy is 2253MPa (see image 3 M...

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Abstract

The invention discloses hafnium-free high-anti-oxidation Nb-Si-based alloy and a preparation method thereof, and relates to Nb-Si-based alloy. The hafnium-free high-anti-oxidation Nb-Si-based alloy is prepared from the following raw materials in atomic percentage: 12 to 24 atomic percent of Ti, 12 to 18 atomic percent of Si, 2 to 12 atomic percent of Cr, 3 to 8 atomic percent of Al and the balance of Nb. The preparation method comprises the following steps: (1) weighing the raw materials, i.e., the Nb, the Si, the Ti, the Cr and the Al according to the component proportion; (2) smelting the raw materials by adopting an electric arc furnace, and casting the raw materials after smelting is completed; (3) carrying out homogenization treatment on a cast material in an argon atmosphere; then quenching by ice water, thus obtaining the Nb-Si-based high-temperature alloy containing Nbss/Nb5Si3/Cr2Nb complex tissues, i.e., the hafnium-free high-anti-oxidation Nb-Si-based alloy.

Description

technical field [0001] The invention relates to a Nb-Si base alloy, in particular to a hafnium-free Nb-Si base alloy with high oxidation resistance and a preparation method thereof. Background technique [0002] To a certain extent, the development level of aviation industry is an important indicator to measure a country's industrial modernization and national defense industry development level. With the development of the aviation industry, higher requirements are placed on the high temperature bearing capacity of engine blade materials. At present, the most advanced third-generation nickel-based alloy has a service temperature limit of 1150°C (about 85% of the melting point of this type of alloy). Therefore, the development of blade materials with higher temperature-bearing capacity has become the forerunner to promote the development of the aviation industry. Nb-Si-based intermetallic compound ultra-high temperature alloy has high melting point, low density and good proc...

Claims

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Application Information

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IPC IPC(8): C22C27/02C22C30/00C22C1/02C22F1/18F01D5/28
CPCC22C1/02C22C27/02C22C30/00C22F1/18F01D5/28
Inventor 刘兴军李健王翠萍杨水源施展卢勇韩佳甲
Owner XIAMEN UNIV
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