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Cotton fibre rapid staining process

A fast dyeing and process technology, applied in the direction of dyeing, fiber treatment, plant fiber, etc., can solve the problems of high water consumption and high energy consumption, and achieve the effect of shortening the production cycle, simple operation, and avoiding the damage of fiber strength.

Active Publication Date: 2008-09-10
ZHEJIANG HUAFU COLOR TEXTILE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

After dyeing, it is generally drained, washed and neutralized, then soaped once or twice, then washed with water, and finally oiled. Generally, post-treatment requires 8 passes of water, and dyeing requires more than 10 tanks of water. Therefore, the water consumption is relatively high. According to the current industry's common dyeing process, the water required is 100-120 tons / ton of cotton, so the energy consumption is relatively high. In order to further reduce energy consumption, it is urgent to improve the process

Method used

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Examples

Experimental program
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Effect test

Embodiment 1

[0041] Select 140 kilograms of cotton loose fibers for use, put it into a water bath with a bath ratio of 1:8 at normal temperature, add 7 kg (5% dosage) of one-bath auxiliary agent FS256 (Fulian Guangdong), and start adding dye after 30 minutes at normal temperature. Use reactive dyes, KN-G2RC black 5.6% 3BS red 2.2% 3RS yellow 0.56% Pour the dye and 1 / 5 yuan Mingfen into the dyeing tank chemical material for 15-20 minutes, run at room temperature for 10 minutes, add 2 / 5 every 10 minutes 5 yuan Mingfen, heat up to 60 degrees at 1 degree per minute and keep warm for 5 minutes, then add 1 / 3 soda ash, add 2 / 3 soda ash after 10 minutes, and drain the liquid after holding the temperature for 30-60 minutes, and then proceed after the liquid is drained Add 2% acidic soaping agent TF230B (Transfer) to water, keep it warm at 40°C for 10 minutes, then raise the temperature to 95°C, soap for 10 minutes, do it twice, and finally fix the color and soften it at 50°C for 30 minutes, add 4 g...

Embodiment 2

[0043] Select 170 kilograms of cotton sliver loose fiber, put it in a water bath with a bath ratio of 1:7 at room temperature, add 3.4g (2% dosage) of one-bath auxiliary agent K-DC for scouring and dyeing (Lanxess, Germany), and run it for 20 minutes at room temperature Start to add dyes, use reactive dyes, the dye formula is KN-R Reactive Brilliant Blue 1.5% BGN Turquoise Blue 0.3%, put the dye and 0.5% soda ash together into the dye vat auxiliary vat 70 degrees chemical material for 15-20 minutes, into the dye vat , keep the temperature running for 10 minutes, add 1 / 5 Yuan Mingfen from the auxiliary tank, require clear water to convert Yuan Mingfen, run for 10 minutes, add 2 / 5 Yuan Mingfen every 10 minutes, and then raise the temperature to 60 at 1 degree per minute Add 1 / 7 soda ash after 5 minutes of heat preservation at high temperature, add 2 / 7 soda ash after 10 minutes, add the remaining 4 / 7 soda ash after another 10 minutes, and drain the liquid after holding the tempera...

Embodiment 3

[0045] Select 200 kg of Xinjiang long-staple combed cotton fiber, put it in a water bath with a liquor ratio of 1:6 at room temperature, add 2 kg (1% dosage) of one-bath auxiliary agent SA (Ciba) for scouring and dyeing, and run it at room temperature for 5 minutes. Start to add dyes, adopt reactive dyes, the dye formula is 3BS red 0.2%, 3RS yellow 0.5%, Yuanqing B 0.3% and pour them into the dye vat auxiliary vat 50 degrees for 10 minutes, put them into the dye vat, keep warm for 5 minutes, from Add 1 / 5 Yuan Mingfen to the auxiliary tank, require clear water to turn Yuan Mingfen, run for 10 minutes, add 2 / 5 Yuan Mingfen every 10 minutes, then raise the temperature at 1°C per minute to 60°C for 5 minutes, then add 1 / 5 7. Soda ash, add 2 / 7 soda ash after 10 minutes, add the remaining 4 / 7 soda ash after another 10 minutes, drain the liquid after holding the temperature for 30~60 minutes, and add acidic soaping agent TF230B 1 to the water after draining %, keep warm at 40°C for 1...

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Abstract

The invention relates to the dyeing and finishing project technical field in the printing and dyeing industry production and discloses a cotton loose fiber rapid dyeing technique, comprising the dyeing of the cotton loose fiber, the post treatment and the drying, wherein, in the dyeing technique, the apposition scouring and the dyeing technique are adopted. The prior cotton loose fiber dyeing adopts the high temperature boiling-off or the low temperature pre-treatment, angle water should be discharged after the processes, otherwise, the dye uptake is low and the dye use level is increased. The apposition scouring rapid dyeing technique can short the production flow time by 20 percent, decrease the energy such as water, electricity and air consumption by more than 20 percent; moreover, the ability of fiber is increased due to the shortened fiber processing time, the tactility and the spinnability are improved, the production cost is lower and the environment is protected.

Description

technical field [0001] The invention relates to the technical field of dyeing and finishing engineering in the printing and dyeing industry, in particular to the dyeing and post-treatment process of cotton loose fibers. Background technique [0002] With the progress of society and the improvement of living standards, people pay more and more attention to the environment, and the country's environmental protection policies are becoming more and more strict. Vigorous rectification is being carried out. Energy conservation and emission reduction have become the most important goals at present. At the same time, the protection of water resources Insufficient, requires us to reduce the water consumption of printing and dyeing, and reduce the water consumption per unit of dyeing. [0003] Traditional cotton loose fiber dyeing adopts high-temperature scouring treatment. Generally, soda ash or scouring agent is added to boil the cotton. The temperature is high and the energy consum...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D06P3/66D06M13/256D06L1/12D06M101/06
Inventor 蒋永根
Owner ZHEJIANG HUAFU COLOR TEXTILE
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