Low density fire resistant pouring material for KR stirring paddle

A refractory castable and low-density technology, which is applied in the field of low-density refractory castables for KR stirring paddles, can solve problems such as low service life, high manufacturing costs, and increased economic costs of molten iron desulfurization, reducing production costs and production costs , Excellent thermal shock stability

Active Publication Date: 2011-07-20
SHANGHAI BAOMING REFRACTORIES CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

According to literature reports, at present, the refractory material for KR stirring paddle is mainly made of corundum-mullite castable, and its raw material is mainly composed of fused or sintered mullite, and then alumina micropowder, silica micropowder and high alumina cement are added. The service life is low, generally around 200 furnaces, and the manufacturing cost is relatively high, which increases the economic cost of molten iron desulfurization and desiliconization production

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] Coke gem 25-0mm: 45kg, silica: 1.5-0mm: 5kg, silicon carbide 3-0mm: 20kg as aggregate, 200 mesh silicon carbide fine powder 5kg, silica fine powder 2kg, alumina fine powder 7.5kg, alumina 8kg of micropowder, 7.5kg of alumina cement, 0.3kg of sodium tripolyphosphate, 0.2kg of aluminum powder, mix the above-mentioned raw materials, add water, stir and cast, and cure and bake at medium temperature to obtain the low density KR mixing paddle of the present invention Refractory castable.

[0023] A batch of KR stirring paddles are produced with low-density refractory castables for KR stirring paddles of the present invention, which are used on a 150-ton molten iron ladle in a steel plant. The molten iron treatment temperature is 1250-1350°C, and the treatment time is 7-15min / furnace. The average service life is 380 furnaces / piece, which is 160 furnaces / piece longer than the 220 furnaces / pieces of the original KR stirring blade used in the same period, and the cost of castables i...

Embodiment 2

[0025] Coke gem 25-0mm: 50kg, silica: 1.5-0mm: 7kg, silicon carbide 3-0mm: 10kg as aggregate, 200 mesh silicon carbide fine powder 10kg, silica fine powder 4kg, alumina fine powder 8kg, alumina fine powder 6kg, alumina cement 5kg, sodium tripolyphosphate 0.2kg, sodium hexametaphosphate 0.1kg, aluminum lactate 0.5kg, the above-mentioned raw materials are mixed, water is added, stirred and poured into molding, after curing, the KR of the present invention can be obtained by baking at medium temperature Low-density refractory castable for mixing paddle.

[0026] A batch of KR stirring paddles are produced with low-density refractory castables for the KR stirring paddles of the present invention, which are used on a 180-ton molten iron ladle in a steel plant. The molten iron treatment temperature is 1250-1350°C, and the treatment time is 7-15 min / furnace. The average service life is 350 furnaces / piece, which is 170 furnaces / piece higher than the average service life of the original K...

Embodiment 3

[0028] Coke gem 25-0mm: 55kg, silica: 1.5-0mm: 5kg, silicon carbide 3-0mm: 5kg as aggregate, 200 mesh silicon carbide fine powder 15kg, silica fine powder 3kg, alumina fine powder 3kg, alumina fine powder 4kg, alumina cement 10kg, sodium tripolyphosphate 0.2kg, sodium hexametaphosphate 0.1kg, aluminum powder 0.1kg, organic fiber 0.1kg, mix the above raw materials, add water, stir and pour into shape, after curing, bake at medium temperature. The low-density refractory castable for KR stirring blade of the present invention is obtained.

[0029] A batch of KR stirring paddles are produced with low-density refractory castables using the KR stirring paddle of the present invention, which are used on a 120-ton hot metal ladle in a steel plant. The molten iron treatment temperature is 1250-1350°C, and the treatment time is 7-15min / furnace. The average service life is 320 furnaces / piece, which is 160 furnaces / piece longer than the average service life of the original KR stirring paddle...

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Abstract

The invention provides a KR stirring paddle desulfuration used low density fireproof casting material, which belongs to the field of a fireproof material used for pretreatment of ladle desulfuration and desilication before pneumatic steelmaking. The volume density of the fireproof casting material is 2.3 to 2.7g / cm<3>; the granule is primarily prepared with superfine flint clay, silica and carborundum. The casting material further comprises alumina powder, carborundum, silica micropowder and alundum cement of less than 0.074mm. The components and the mass percentages of the KR stirring paddledesulfuration used low density fireproof casting material are as follows: 60 to 80 percent of aggregate; 20 to 40 percent of fine powder; an additive of 0.03 to 0.35 percent of the total weight of the aggregate and the fine powder; a detonation inhibitor of 0.02 to 0.5 percent of the total weight of the aggregate and the fine powder; and stainless steel fiber of 0 to 7 percent of the total weightof the aggregate and the fine powder. After the raw materials are mixed, water is added, the mixture is beaten, cast and moulded. After the moulded mixture is cured, and molded mixture is baked at moderate temperature, thus getting the KR stirring paddle desulfuration used low-density fireproof casting material. The KR stirring paddle desulfuration used low density fireproof casting material has the advantages of low cost, high wear resistance at high temperature, high service life and so on.

Description

Technical field [0001] The invention relates to a low-density refractory castable for a KR stirring paddle, which belongs to the field of refractory materials for pretreatment of molten iron desulfurization and desiliconization by using a KR stirring paddle in a molten iron ladle before steelmaking in a converter. Background technique [0002] So far, the pretreatment of molten iron before the converter steelmaking mainly adopts two methods: desulfurization spray gun and KR stirring paddle for desulfurization and desiliconization. The spray gun desulfurization and desiliconization are mainly carried out in torpedo tanks. The principle is to use the carrier to spray the desulfurizing agent into the molten iron through the spray gun at high pressure to perform reactive desulfurization and desiliconization. The production cost is high, the desulfurization efficiency is low, and the service life is short. It is reported that the highest desulfurization rate is 50-60%, and the service...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/66
Inventor 黄先德黄玉田
Owner SHANGHAI BAOMING REFRACTORIES CO LTD
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