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Method for smelting green silicon carbide abrasive material

A green silicon carbide and abrasive technology, applied in the field of silicon carbide smelting, achieves the effects of saving electric energy, low production cost, and avoiding heat loss

Inactive Publication Date: 2012-02-29
贾玉东
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This method can only produce a single large crystal of silicon carbide

Method used

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  • Method for smelting green silicon carbide abrasive material
  • Method for smelting green silicon carbide abrasive material

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] Such as figure 1 Shown is a common silicon carbide smelting furnace, the mixing method of carbonaceous material and silicon dioxide material is the same as the conventional technology, and the other embodiments are the same.

[0023] Mix and crush anthracite coal with different ash content of 2.5%-% into pulverized coal mixtures of different particle sizes not greater than 3mm for later use, and take quartz sand mixtures of different particle sizes between 1-6mm for later use, according to the ratio of silicon to carbon 1.4-1.7 in different proportions, mix the above-mentioned prepared coal powder and quartz sand together as the reaction material, add ammonium chloride according to 0.1% of the weight of the reaction material, and add 1% of the weight of the reaction material with a particle size of 1-20 microns The green silicon carbide fine crystal mixture of any particle size, the green silicon carbide fine crystal when the furnace is first opened can be purchased dir...

Embodiment 2

[0025] Such as figure 1 As shown, the anthracite with different ash content of 3%-4% is mixed and crushed into a coal powder mixture with a particle size of not more than 3mm for later use, and a quartz sand mixture with a particle size of 1-6mm is used for later use. Mix the above-mentioned prepared coal powder and quartz sand together in different ratios between 1.4 and 1.7 as the reaction material, add ammonium sulfate according to 1% of the weight of the reaction material, and add 2% of the weight of the reaction material. The mixture of green silicon carbide fine crystals with arbitrary particle size of 15-50 microns, the green silicon carbide fine crystals when the furnace is first opened can be purchased directly. The raw materials are mixed evenly and installed around the furnace core 1 to form a reaction zone 2 . Insulation material 3 is loaded outside the reaction zone 2 . The installed smelting furnace is powered for smelting. After the smelting is completed, it i...

Embodiment 3

[0027] Such as figure 1 As shown, the anthracite with different ash content of 3.5%-5.5% is mixed and crushed into pulverized coal mixtures with different particle sizes not greater than 3mm for later use, and the quartz sand mixture with different particle sizes between 1-6mm is used for later use. Mix the above-mentioned prepared coal powder and quartz sand together in different ratios between 1.4-1.7 as the reaction material, add ammonium nitrate according to 2% of the weight of the reaction material, and add 4% of the weight of the reaction material. 45-80 micron green silicon carbide fine crystal mixture with any particle size, the green silicon carbide fine crystal when the furnace is first opened can be purchased directly. The raw materials are mixed evenly and installed around the furnace core 1 to form a reaction zone 2 . Insulation material 3 is loaded outside the reaction zone 2 . The installed smelting furnace is powered for smelting. After the smelting is comple...

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Abstract

The invention provides a method of smelting green silicon carbide abrasives, in order to solve shortcomings that the prior art causes damages to smelting furnaces, the products thereof have limitations and the production cost is high, wherein the reaction material adopts ammonium-type fertilizer as an additive, and is added with fine crystals of green silicon carbide; the added ammonium-type fertilizer and the fine crystals of green silicon carbide are smelted to produce the green silicon carbide abrasives; and the method has advantages of easy material sourcing, low production costs and can produce the green silicon carbide abrasives in accordance with specifications.

Description

technical field [0001] The invention belongs to the technical field of silicon carbide smelting, and relates to a method for smelting green silicon carbide abrasives. Background technique [0002] The usual method of smelting green silicon carbide abrasives is to use petroleum coke as carbonaceous material and quartz sand, add 1%-3% sodium chloride additive in a certain proportion, mix them, and put them into a straight groove resistance furnace for smelting. . Under normal circumstances, the ash content of petroleum coke as a carbonaceous raw material for smelting green silicon carbide is between 0.5% and 1.2%, while the ash content of anthracite is between 2.5% and 5.5%. Therefore, anthracite is used as carbonaceous material and quartz sand, mixed with 1%-3% sodium chloride additive according to a certain proportion, put into a straight groove resistance furnace for smelting, and green silicon carbide cannot be produced Abrasives, only black silicon carbide abrasives can...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C01B31/36
Inventor 贾玉东
Owner 贾玉东