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Copper alloy target, manufacturing method thereof and film and solar cell manufactured by same

A technology of copper alloy target and manufacturing method, which is applied in the direction of metal material coating process, ion implantation plating, coating, etc., can solve the problems of affecting the quality of the film, uneven distribution of target material structure, poor properties, etc., and achieve the goal of thin film The composition is uniform, and the effect of improving film quality and yield

Active Publication Date: 2012-06-27
SOLAR APPLIED MATERIALS TECHNOLOGY CORPORATION
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0005] At present, the copper indium gallium or copper gallium target produced by general vacuum melting technology (VIM) has a microstructure of a eutectoid structure composed of a solid solution phase and a compound phase, and the area of ​​the compound phase accounts for 30-40% of the overall target area. , the disadvantages of this microstructure are: (1) the target material is prone to macroscopic or microscopic component segregation due to the uneven distribution of the structure; (2) the difference in sputtering efficiency of different alloy phases may lead to uneven composition and properties of the film. Poor; (3) Different alloy phases may induce microarcing during the sputtering process, thereby affecting the film quality

Method used

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  • Copper alloy target, manufacturing method thereof and film and solar cell manufactured by same
  • Copper alloy target, manufacturing method thereof and film and solar cell manufactured by same
  • Copper alloy target, manufacturing method thereof and film and solar cell manufactured by same

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Embodiment

[0045] The following examples provide more specific manufacturing methods so that those with ordinary knowledge in the field can understand the content of this case, but it is not intended to limit the scope of this case, so as long as some changes are made according to the principles and concepts of this case, it still belongs to scope of the invention.

[0046] The present invention provides the following six embodiments, wherein example 1 is the best embodiment of the present invention, and examples 2-5 are all embodiments of the present invention, and example 6 is that the thermomechanical treatment conditions are not in the scope of the present invention to be consistent with the present invention The comparative examples of the invention, the operating conditions of each example and the compound phase area ratio (B / (A+B)) calculated by image processing software are all shown in Table 1, and the detailed steps are as follows:

example 1

[0048] Firstly, a target blank is formed by vacuum melting, and then the target blank is rolled at a temperature of 800°C, with a reduction ratio of 25%, and then thermally annealed at a temperature of 700°C for 1 hour , and finally cooled to room temperature.

example 2

[0050] First, a target blank is formed by atmospheric smelting, and then the target blank is thermally annealed at a temperature of 800°C for 1 hour, and then rolled at a temperature of 800°C, and the reduction ratio is 25%. , and finally cooled to room temperature.

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Abstract

The invention relates to a method for manufacturing copper alloy target, which comprises the following steps: forming a target preform; carrying out thermo-mechanical treatment or thermal annealing treatment in a range of between 500 and 850 DEG C on the target preform to ensure that the area of a compound in the manufactured target is less than 25 percent of the whole target area. The invention relates to the copper alloy target and a film which is formed by sputtering the copper alloy target, and a solar cell which comprises the film. The copper alloy target with a (near) homogeneous structure can be applied in the sputtering process to prevent the phenomenon of micro-arc induction, ensures equal sputtering speed of each position on the target surface because of the (near) homogeneous structure, and promotes uniform components of the formed film so as to improve the quality and yield of the film.

Description

technical field [0001] The invention relates to a copper alloy target material, especially a copper-gallium target material containing complete components and nearly single-phase, which can improve film quality and yield. Background technique [0002] In today's era of increasingly scarce fossil fuels, the application of alternative energy sources is becoming more and more important. Among them, solar cells, which can provide low-cost and endless power, are the most promising. The types of solar cells can generally be divided into wafer type and thin film type. Although silicon chip solar cells are currently the mainstream in the market, their principle of light absorption is indirect energy gap (indirect energy gap), requiring thicker silicon materials as the absorber (absorber), and there is currently a serious shortage of upstream silicon raw materials. Therefore, the copper-indium-gallium-selenide (Cu-In-Ga-Se, CIGS) solar cell among thin-film solar cells has become one...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C23C14/14C23C14/34C22C9/00C22F1/08
Inventor 黄威智杜承鑫
Owner SOLAR APPLIED MATERIALS TECHNOLOGY CORPORATION
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