Production process of high fructose corn syrup

A high-fructose syrup and production process technology, applied in the field of high-fructose syrup production process, can solve the problems of colorless and transparent products, complicated process, deepening of color, etc., to reduce the amount of auxiliary materials, stabilize product properties, and improve product quality Effect

Inactive Publication Date: 2010-10-20
武汉市金德戈糖业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in the above-mentioned existing process, the initial discharge after the first ion exchange needs to be pre-concentrated to about 42% of dry matter before adding auxiliary materials to adjust the pH value. The process is more complicated and the cost is also higher.
In addition, in the second ion exchange process, before the ion exchange column fails, due to the low pH value, the color of the discharged material will be deepened, which cannot meet the requirements of colorless and transparent products, so the ion exchange column needs to be regenerated in advance. Increase the pH value, the process is cumbersome

Method used

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  • Production process of high fructose corn syrup
  • Production process of high fructose corn syrup
  • Production process of high fructose corn syrup

Examples

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Embodiment Construction

[0026] The present invention is further illustrated below by specific examples:

[0027] Add water to the rice to soak the rice, the soaking time is 2-4 hours in summer and 4-6 hours in winter. While soaking the rice, use an air compressor to turn it for 5-10 minutes to wash the rice. Then the soaked rice is ground to the fineness with a hand feeling without particles with a stone mill, and then passed through a 60 mesh sieve, and Be' (starch milk concentration) is in the range of 18-22.

[0028] Control the starch milk concentration Be 'in the range of 17.5-18, the solid content after liquefaction is in the range of 30-33%, the DE value (the percentage of glucose in dry matter) is in the range of 18-22%, and the pH value is in the range of 18-22%. In the range of 6.0-6.5, add α-amylase after stirring evenly, and the dosage of α-amylase is about 5 / 10,000 of the raw rice. like image 3 As shown, when the amount of α-amylase is about 5 / 10,000 of the raw material, the light tr...

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Abstract

The invention provides a production process of high fructose corn syrup, which comprises the following steps that: adding amylase into starch to obtain hydrolysised starch, and then liquefying at high temperature; filtering and deslagging a liquefied product and adding glucolase to be glycated; carrying out the first time of decoloring, filtration, ion exchange and impurity removal to the glycated product; adding isomerase into discharge liquid so that part of the glucose is converted into fructose through isomerism; and evaporating and concentrating feed liquid after the second time of ion exchange, impurity removal, decoloring and filtration to obtain the high fructose corn syrup. Simultaneously, the production process neutralizes the initially discharged material with higher pH value by decoloring and filtration, thereby reducing the used amount of auxiliary materials, and controlling the production of color substances during production. In addition, after the process is changed, an ion-exchange column does not need to be regenerated in advance. The high fructose corn syrup product obtained from the production process has stable quality, saves cost and has very strong practicality.

Description

technical field [0001] The invention belongs to the field of syrup preparation, and specifically refers to a production process of fructose syrup. Background technique [0002] The basis of fructose syrup production process is to produce glucose by double enzyme method, and then use glucose isomerase to convert part of the glucose into fructose to obtain a mixed syrup containing about 42% fructose, about 51% glucose, and about 7% oligosaccharides. [0003] Existing production processes such as figure 2 As shown, amylase is added to the raw rice to catalyze the hydrolysis of the starch in the rice, and then the rice slurry is liquefied at high temperature, then glucose is added to saccharify it into glucose, and then activated carbon is added for decolorization and filtered, and then it is passed through an ion exchange column. Ion exchange for the first time to remove impurities, then pre-concentrate, add isomerase to isomerize, then add activated carbon for second decolori...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C12P19/02
Inventor 范小华
Owner 武汉市金德戈糖业有限公司
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