Method for preparing silicon from composite molten salt electrolyte

A molten salt electrolyte and silica technology, applied in the field of electrochemical metallurgy, can solve the problems of large greenhouse gas emissions, high energy consumption, and high impurity content, and achieve the effects of low electrolysis temperature, low energy consumption, and high product direct yield.

Inactive Publication Date: 2011-02-09
KUNMING UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] In order to overcome the problems of high energy consumption, large greenhouse gas emissions, and high impurity content when preparing high-purity silicon, the present invention provides a method for preparing silicon with a composite molten salt electrolyte to reduce the temperature and energy consumption in the silicon production process

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0014] A. Use dried silica as raw material and dry CaO-CaCl 2 For molten salt electrolyte, add 317.6g CaO-CaCl to 95.2g silica raw material 2 Molten salt electrolyte, making SiO in mixed materials 2 The mass ratio to CaO is 2:1, where CaO-CaCl 2 The CaO content in the molten salt electrolyte is 47.6g, CaCl 2 The content is 270g, and the CaO mass content is CaO-CaCl 2 14.99% of the mass content of molten salt electrolyte;

[0015] B. Combine the silica raw material of step A with CaO-CaCl 2 After the molten salt electrolyte is mixed, it is sent into a conventional molten salt electrolysis container, and argon gas is introduced as a protective gas. After electrolytic reduction at 1000 ° C, 90.4 g of elemental silicon is obtained, and the direct silicon recovery rate reaches 95%.

Embodiment 2

[0017] A. Use dried silica as raw material and dry CaO-CaCl 2 It is a molten salt electrolyte, in 57g of silica (among them, SiO in silica 2 Content is 55.8g) add 354gCaO-CaCl 2 molten salt electrolyte, so that the SiO in the mixture 2 The mass ratio to CaO is 13.95:1, wherein, CaO-CaCl 2 The CaO content in the molten salt electrolyte is 4g, CaCl 2 The content is 350g, and the CaO mass content is CaO-CaCl 2 1.13% of the mass content of molten salt electrolyte;

[0018] B. Mix the raw materials of step A with CaO-CaCl 2 After the molten salt electrolyte is mixed, it is put into a conventional molten salt electrolysis container, and a nitrogen protective gas is passed through. After electrolytic reduction at 600 ° C, 25.5 g of elemental silicon is obtained, and the direct yield of silicon exceeds 98%.

Embodiment 3

[0020] A. Use the dried silica block as raw material, and use the dried CaO-CaCl 2 It is a molten salt electrolyte, in 62g of silica block (the SiO 2 Content is 60g) add 30.6gCaO-CaCl 2 Molten salt electrolyte, making SiO in mixed materials 2 The mass ratio to CaO is 30:1, where CaO-CaCl 2 The CaO content in the molten salt electrolyte is 2g, CaCl 2 The content is 28.6g, and the mass content of CaO is CaO-CaCl 2 6.5% of the mass content of molten salt electrolyte;

[0021] B. Combine the raw materials of step A with CaO-CaCl 2 After the molten salt electrolyte is mixed, it is put into a conventional molten salt electrolysis container, and argon protective gas is passed through. After electrolytic reduction at 800°C, 50.76g of elemental silicon is obtained, and the direct yield of silicon reaches 84.6%.

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Abstract

The invention provides a method for preparing silicon from a composite molten salt electrolyte. The method comprises the following steps of: adding calcium oxide-calcium chloride (CaO-CaCl2) serving as the molten salt electrolyte into silica or silicon dioxide (SiO2) serving as a raw material until the mass ratio of the SiO2 to the CaO in the mixture is 2-30:1, wherein the CaO mass content of the CaO-CaCl2 molten salt electrolyte accounts for 1 to 15 percent of that of the CaO-CaCl2 molten salt electrolyte; and raising the temperature to 600 to 1,000 DEG C under a protective gas environment and performing electrolytic reduction so as to obtain elementary substance silicon. The silica or the silicon dioxide serving as the raw material is not under the control of shapes and can be in the form of blocks, particles or powder; and the electrolyte CaO-CaCl2 serves as a mixed molten salt system for silicon electrolysis, so that the silicon dioxide can be dissolved directly, silicon yield is increased, current efficiency in an electrolytic process is improved, electrolysis temperature and energy consumption are low, product recovery is high and greenhouse gases and impurities are not produced.

Description

technical field [0001] The invention relates to a method for preparing silicon with a composite molten salt electrolyte, belonging to the field of electrochemical metallurgy. Background technique [0002] Silicon mainly exists in the form of oxides and silicates in nature. The production of silicon at home and abroad uses silica as raw material and carbon as reducing agent. It is smelted at high temperature in an electric furnace. The melting temperature in the production process reaches 2000 ° C. High consumption, large greenhouse gas emissions, and high impurity content. [0003] Since G.Z.Chen and D.J.Fray of the University of Cambridge successfully prepared titanium by direct electrolytic reduction of solid titanium dioxide by the molten salt electrolysis method, the research on the electrolytic reduction of various metal oxides by the molten salt electrolysis method has become a major research hotspot. In 2003, Professor Yasuhiko Ito of Kyoto University in Japan propos...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C25B1/00
CPCC25B1/006C25B1/33
Inventor 马文会秦博戴永年陈家辉杨斌魏奎先谢克强刘永成周阳伍继君徐宝强刘大春曲涛陈建云
Owner KUNMING UNIV OF SCI & TECH
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