Fusion casting method of large-size high-performance titanium and titanium alloy ingot
A titanium alloy, high-performance technology, applied in the field of melting and casting of large-scale high-performance titanium and titanium alloy ingots, can solve problems such as adverse effects on mechanical properties, low efficiency, and failure to meet the application requirements of titanium and titanium alloys, and achieve improved metallographic microscopic Organizational structure, overcoming segregation, and avoiding the effects of coarse grain boundaries
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[0014] Example 1: TA2 pure titanium ingot smelting.
[0015] (1) Pressed electrode: ZEROLIMIT sponge titanium pressed electrode, density> 3.2g / cm 3 , The weight of the electrode block is 100Kg, the number of electrode blocks is 50, and the total weight of the electrode is 5000Kg;
[0016] (2) Assembly welding electrode: The compressed electrode block is assembled into a large consumable electrode by argon arc welding, and the electrode end face of the assembly welding is perpendicular to the length direction, and the electrode curvature is ≤5‰;
[0017] (3) One-time vacuum consumable smelting: Put the assembled electrodes into a vacuum consumable electrode arc furnace φ720mm crucible for one smelting, the working vacuum in the furnace is ≤0.08×10pa, the melting current is 10-28KA, and the melting voltage 20~40V, the water temperature is 20~50℃, the smelted ingot is naturally cooled for 2~4 hours and then it is discharged into a φ720mm primary ingot, and the discharge temperature is l...
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[0019] Example 2: TC4 titanium alloy ingot melting.
[0020] (1) Pressed electrode: The electrode is pressed after mixing 89.64Kg of titanium sponge, 7.150Kg of Al-V master alloy, and 3.210Kg of Al bean, with a density of >3.2g / cm 3 , The weight of the pressed electrode block is 100kg. The weight of the electrode block is 100Kg, the number of electrode blocks is 50, and the total weight of the electrode is 5000Kg;
[0021] (2) Assembly welding electrode: The compressed electrode block is assembled into a large consumable electrode by argon arc welding, and the electrode end face of the assembly welding is perpendicular to the length direction, and the electrode curvature is ≤5‰;
[0022] (3) One-time vacuum consumable smelting: Put the assembled electrodes into a vacuum consumable electrode arc furnace φ640mm crucible for one smelting. The working vacuum in the furnace is ≤0.08×10pa, the melting current is 10~28KA, and the melting voltage 20~40V, the water temperature is 20~50℃, the...
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