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Composite combined magnesium carbon brick and preparation method thereof

A technology of magnesia-carbon bricks and binders, which is applied in the field of refractory materials, can solve problems such as inability to evenly distribute magnesia-carbon bricks, agglomeration, and limited addition of asphalt powder, and achieve excellent thermal shock resistance, reduce agglomeration, The effect of good performance

Active Publication Date: 2012-10-03
江苏苏嘉集团新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the serious agglomeration during the mixing process, the amount of asphalt powder added is limited and cannot be evenly distributed in the magnesia carbon brick

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] Embodiment 1 Preparation of graphitized pitch

[0028] Take an appropriate amount of medium-temperature asphalt, put it into a high-pressure reactor, set the maximum pressure to 5 standard atmospheres, keep stirring and raise the temperature to 420°C, and keep it warm for 3 hours. During this period, the distillate is distilled through the pressure relief valve; , slowly release the pressure to normal pressure, control the temperature within the range of 350~400°C for vacuum distillation, distill out low molecular volatiles, and the remaining material in the equipment is graphitized pitch.

Embodiment 2

[0029] Example 2 Preparation of composite bonded magnesia carbon brick

[0030] Add 70% of magnesia with particle size less than or equal to 5mm, 4% of phenolic resin binder, 24% of -197 graphite and 2% of graphitized asphalt powder into the countercurrent mixer in sequence, start the countercurrent mixer, and mix for 25 minutes. Mixed material; put the mixed material into a press mold, pressurize and form it to obtain a magnesia-carbon brick adobe; put the magnesia-carbon brick adobe into a tunnel kiln to bake, control the temperature at 160°C, and the total time is not less than 12 hours to obtain The product is a combination of magnesia carbon bricks. The product has high cold strength after high temperature carbonization, and is suitable for ladle bottom, cladding wall and slag line.

Embodiment 3

[0031] Example 3 Preparation of Composite Bonded Magnesia Carbon Bricks

[0032] Start the counter-current mixer, add 92.5% magnesia with particle size less than or equal to 3mm, 2.5% phenolic resin binder, and 5% graphitized asphalt powder into the counter-current mixer in sequence, mix for 8 minutes and then discharge the mixture; put the mixture Put the magnesia-carbon brick into the mold of the press, press and form it to get the adobe of magnesia-carbon brick; put the adobe of the magnesia-carbon brick into the kiln and bake it to 340°C, keep it warm for 5 hours, and get the product composite bonded magnesia-carbon brick. The residual carbon of this product is about 5%. Compared with ordinary low-carbon magnesia carbon bricks, the spalling resistance is significantly improved, and it is suitable for the slag line of the refining ladle.

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PUM

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Abstract

The invention relates to a composite combined magnesium carbon brick and a preparation method thereof, which belong to the technical field of refractory materials. The composite combined magnesium carbon brick comprises graphitized asphalt, carbon and magnesia which are combined by a phenol resin binder. Compared with the common magnesium carbon brick, the composite combined magnesium carbon brick has the advantages of enhancing a carbon network structure, improving high temperature strength, reducing internal thermal stress and having superior thermal shock resistance and also solves the problem of an agglomeration phenomenon produced in a mixing process. The product is environmentally-friendly during production and use.

Description

technical field [0001] The invention relates to a composite bonded magnesia-carbon brick and a preparation method thereof, belonging to the technical field of refractory materials. Background technique [0002] The main components of magnesia carbon bricks are magnesia (the main chemical component is magnesia) and carbon. Magnesium oxide has a very high melting point, reaching 2800°C, and has strong high temperature resistance, but its thermal shock resistance and slag resistance are poor; carbon materials represented by graphite have a higher melting point, and their thermal expansion coefficient is low, and they are resistant to The thermal shock resistance is excellent, and molten steel and steel slag are not easy to infiltrate at high temperature. Magnesia-carbon brick is a kind of refractory material with excellent comprehensive performance composed of the two composites in a certain proportion. It is mainly used as the inner lining of steelmaking vessels and can direc...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/66
Inventor 张雪松俞晓东朱光永
Owner 江苏苏嘉集团新材料有限公司