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Device and method for reinforcing metal abrasive

A metal abrasive and strengthening device technology, which is applied in the field of metal abrasive strengthening devices to enhance the surface hardness of steel shots, can solve the problems of long cleaning time, low cleaning efficiency, large shrinkage, etc., and achieve improved surface cleanliness, convenient installation and adjustment, and structural simple effect

Active Publication Date: 2012-07-11
淄博大亚金属科技股份有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the high carbon content (0.8-1.2wt.%C), the high-carbon cast steel shot is centrifuged or atomized into pellets and then cooled to room temperature to form a high-carbon sheet-like martensite structure and produce a large number of cracks. And tempering treatment, cracks will still exist, so it is brittle and not resistant to impact. It is easy to break during surface shot blasting, sand blast cleaning and shot peening strengthening, and the loss is large.
Low-carbon cast steel shot has low carbon content (less than 0.2wt.%C), high toughness, but low hardness, no wear resistance, and due to high melting point, poor fluidity of molten steel, large shrinkage, resulting in loose steel shot and many hollow defects , although the ERVIN cycle life measured by the 100% substitution method is higher than that of high-carbon steel shots, but due to low hardness, low cleaning efficiency and long cleaning time when cleaning steel parts, the actual consumption of low-carbon steel shots for cleaning the same amount of steel parts did not decrease, sometimes increased
Although the low-carbon steel shot has undergone secondary quenching and low-temperature tempering treatment, its hardness is still low, which cannot meet the requirements for surface shot blasting, shot blasting and strengthening of steel, castings, forgings, and heat-treated parts.

Method used

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  • Device and method for reinforcing metal abrasive
  • Device and method for reinforcing metal abrasive
  • Device and method for reinforcing metal abrasive

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] Taking the low-carbon cast steel shot S550 conforming to GB / T18838.4-2008 as an example, the chemical composition is calculated by mass percentage: C: 0.15, Si: 0.18, Mn: 0.8, S: 0.026, P: 0.018. After the S550 steel shot is formed, it is strengthened by adding a metal abrasive strengthening device. The strengthening method is as follows: start the motor 1 to drive the blade 6 in the main machine to rotate, and after the rotation is stable, add the formed steel shot from the feed port 3, and the rotating blade 6 Strike, so that the impact and friction between the steel shot and the steel shot and the inner lining 7 produce work hardening and strengthening. After 3 minutes, the steel shot flows out from the discharge port 8 to obtain the strengthened steel shot. The hardness of the steel shot before treatment is HRC41.4, and the hardness of the steel shot after treatment is HRC44.5, and the hardness is increased by HRC3.1. Using ERVIN life testing machine 100% substituti...

Embodiment 2

[0029] Taking the low-carbon cast steel shot S330 conforming to GB / T18838.4-2008 as an example, the chemical composition is calculated by mass percentage: C: 0.17, Si: 0.19, Mn: 0.75, S: 0.029, P: 0.026. After the S330 steel shot is formed, add a metal abrasive strengthening device to strengthen it. The strengthening method is as follows: start the motor 1 to drive the blade 6 in the main machine to rotate, and after the rotation is stable, add the formed steel shot from the feed port 3, and the rotating blade 6 Strike, so that the impact and friction between the steel shots and the steel shot and the inner lining 7 produce work hardening and strengthening. After 5 minutes, the steel shot flows out from the discharge port 8 to obtain the strengthened steel shot. The hardness of the steel shot before treatment is HRC42.2, and the hardness of the steel shot is HRC46.2 after treatment, and the hardness is increased by HRC4. Using ERVIN life testing machine 100% substitution metho...

Embodiment 3

[0031] For the austenitic stainless steel shot SUS304 steel shot with a diameter of 1.0mm, the strengthening method is as follows: start the motor 1 to drive the blade 6 in the main engine to rotate, and after the rotation is stable, add the formed stainless steel shot 1.0 from the feed port 3, and after the rotation The blade 6 strikes, so that the stainless steel shot, the stainless steel shot and the inner liner 7 collide, and the friction produces work hardening and strengthening. After 3 minutes, the stainless steel shot flows out from the discharge port 8, and the strengthened stainless steel shot is obtained. The hardness of the stainless steel shot is HRC26.2 before treatment, the hardness of the stainless steel shot is HRC30.5 after treatment, and the hardness is increased by HRC4.3.

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Abstract

The invention discloses a device and a method for reinforcing a metal abrasive, which belong to the field of technical equipment for manufacturing metal abrasives, and particularly relates to a device and a method for reinforcing the metal abrasive, which enhance the surface hardness of steel shots. The device comprises a motor (1), a transmission device, a host machine (4) and a supporting device for supporting the host machine (4) and is characterized in that: the host machine (4) is a hollow cylinder which inclines towards the right lower side; a central shaft (11) is arranged in the center and sleeved with a blade (6); and the upper left end of the host machine (4) is provided with a feeding hole (3), the upper right end of the host machine (4) is provided with a dust collecting port (9) and the lower right end of the host machine (4) is provided with a discharge hole (8). The device has a simple structure and is convenient to install and adjust. The metal abrasive is intensified in the host machine (4) in a rolling way for 2 to 5 minutes. The hardness of austenite stainless steel pills can be enhanced by 2 to 7 HRC and the hardness of non-ferrous metal abrasives such as aluminum pills, zinc pills and the like is enhanced by 5 to 30 HV. Wearing resistance is enhanced remarkably, service life is prolonged and surface cleaning efficiency is improved.

Description

technical field [0001] A metal abrasive strengthening device belongs to the field of metal abrasive manufacturing technical equipment, and in particular relates to a metal abrasive strengthening device for enhancing the surface hardness of steel shots. Background technique [0002] At present, the cast steel shot products used at home and abroad mainly fall into two categories: low-carbon and high-carbon. Due to the high carbon content (0.8-1.2wt.%C), the high-carbon cast steel shot is centrifuged or atomized into pellets and then cooled to room temperature to form a high-carbon sheet-like martensite structure and produce a large number of cracks. And tempering treatment, cracks will still exist, so it is brittle and not resistant to impact. It is easy to break during surface shot blasting, sand blast cleaning and shot peening strengthening, and the loss is large. Low-carbon cast steel shot has low carbon content (less than 0.2wt.%C), high toughness, but low hardness, no we...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C21D7/04
Inventor 韩庆吉韩超赵松乔殷凤仕
Owner 淄博大亚金属科技股份有限公司