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Amorphous alloy polishing method

An amorphous alloy and mechanical polishing technology, which is applied in the direction of grinding/polishing equipment, surface polishing machine tools, metal processing equipment, etc., can solve problems such as easy pitting, poor polishing performance, and difficult mirror polishing of amorphous alloys

Active Publication Date: 2012-12-12
海盐凯鑫五金有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Polishing is known as "industrial product beautician". Today, with the continuous development of science and technology, many precision polishing technologies have been developed, such as elastic emission polishing, magnetic fluid polishing, floating abrasive polishing, hydration abrasive polishing, ion beam polishing, etc. etc. These polishing methods can make products reach higher standards in terms of precision and surface roughness, but these technologies have not yet reached the requirements of mass production due to their high cost, so traditional mechanical polishing is still commonly used in the field of polishing polishing technology
[0005] Amorphous materials, which have many advantages such as high strength, high hardness, and good wear resistance, have now attracted widespread attention, and have also begun to be used in consumer products such as mobile phones, but there are few literature reports on their polishing process
Due to the high hardness of the amorphous alloy itself, it is very difficult to use the existing technology to polish the mirror surface of the amorphous alloy, and because the amorphous alloy is mostly prepared by die-casting, die-casting can form extremely complex alloy products, but amorphous and skill die-casting Products generally have the disadvantages of less compactness than rolled plates, poor polishing performance, and easy pitting, which cannot achieve mirror polishing effects, which also restricts the application of amorphous alloy die-casting products

Method used

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Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0025] The present invention provides a preferred specific amorphous alloy preparation method:

[0026] 1. Polish an amorphous alloy with a size of 100mm×10mm×3mm on an LP40 double-head polishing machine for 3-5 minutes, and after a roughness test, obtain an amorphous alloy sample with a surface roughness of 0.05-0.13 μm;

[0027] 2. Soak the amorphous alloy sample prepared in step 1 in dewaxing water (XQS-801 from Hengda Hardware Co., Ltd.) for 5-10 minutes at 65-80°C, and then rinse with deionized water for 2- 3 times to obtain the treated amorphous alloy;

[0028] 3. Under the protection of Ar, put the amorphous alloy prepared in step 3 into the PB300 laser welding machine of Shenzhen Han's Laser Technology Co., Ltd., so that the laser light source moves along the surface of the amorphous alloy at a speed of 10mm / s, and the The surface of the amorphous alloy is heated to 750°C-950°C, and the amorphous alloy is cooled to room temperature at a cooling rate of 20-400K / s to ob...

Embodiment 1

[0032] This example is used to illustrate the amorphous alloy provided by the present invention and its preparation method.

[0033] The amorphous alloy ingot is processed into an amorphous alloy workpiece with a size of 100mm×10mm×3mm, and the workpiece is put into an LP40 double-head polishing machine to polish the product to an amorphous alloy with a roughness Ra of 0.08μm, and then the polished Put the amorphous alloy workpiece into the XQS-801 universal dewaxing water with a ratio of 5%, and ultrasonically clean the amorphous polishing product at 70°C for 6 minutes, then rinse it twice with deionized water, dry it in air, and then put the workpiece into Shenzhen In the PB300 laser welding machine of Han’s Laser Technology Co., Ltd., the operating conditions are pulse width 12ms, pulse frequency 40Hz, power 250W, laser surface moving speed 7mm / s, and argon protection. Melting, the laser melting time is 3mins, and then the workpiece is cooled to room temperature at a coolin...

Embodiment 2

[0035] This example is used to illustrate the amorphous alloy provided by the present invention and its preparation method.

[0036]The amorphous alloy ingot is processed into an amorphous alloy workpiece with a size of 100mm×10mm×3mm, and the workpiece is put into an LP40 double-head polishing machine to polish the product to an amorphous alloy with a roughness Ra of 0.05 μm, and then the polished Put the amorphous alloy workpiece into XQS-801 universal dewaxing water with a ratio of 5%, and ultrasonically clean the amorphous polishing product at 70°C for 8 minutes. After rinsing and air drying, put the workpiece into the Shenzhen Han's Laser Technology Co., Ltd. In the PB300 laser welding machine, the operating conditions are pulse width 5ms, pulse frequency 80Hz, power 400W, laser surface moving speed 7mm / s, vacuum degree 10 -2 Under the condition of Pa, the surface of the amorphous alloy is melted, the laser melting time is 3mins, and then the workpiece is cooled to room t...

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PUM

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Abstract

The invention provides an amorphous alloy polishing method. The method comprises the following steps of: 1) performing mechanical polishing on amorphous alloy to obtain amorphous alloy with roughness Ra of between 0.05 and 0.2mu m; 2) dewaxing the amorphous alloy obtained in the step (1) to obtain the dewaxed amorphous alloy; 3) melting the surface of the dewaxed amorphous alloy by using laser ina protective atmosphere or under vacuum, and cooling to room temperature to obtain amorphous alloy which is processed by the laser; and 4) performing the mechanical polishing on the amorphous alloy which is obtained in the step (3) and is processed by the laser to obtain the amorphous alloy with roughness Ra of between 0.01 and 0.025mu m. The amorphous alloy prepared by the amorphous alloy polishing method provided by the invention has lower surface roughness and higher surface hardness.

Description

technical field [0001] The invention relates to an alloy polishing method, in particular to an amorphous alloy polishing method. Background technique [0002] Amorphous alloys are a new class of alloy materials whose constituent atoms are long-range disordered and short-range ordered. Due to its unique microstructure, it has superior mechanical, physical and chemical properties than conventional crystalline metal materials. [0003] Usually, the cooling rate of amorphous alloys prepared by traditional methods is as high as 10 4 -10 6 K / s, in order to obtain such a high cooling rate for amorphous alloys, the molten metal or alloy needs to be sprayed onto a substrate with good thermal conductivity, and the obtained amorphous alloys can only be some thin strips or filaments. Through the study of amorphous alloys with low critical cooling rates, some alloy systems with a critical rate of amorphous formation as low as 100K / s have been found, and large amorphous alloys can be p...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B24B29/00C22C45/00
Inventor 赵军
Owner 海盐凯鑫五金有限公司