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Composite pipe blank casting device and continuous casting method

A tube billet and multi-layer technology, which is applied in the field of multi-layer billet casting equipment and continuous casting, can solve the problems of different components and properties of the inner and outer layers, weak combination of composite interface, low production efficiency, etc., and achieve easy large-scale continuous casting Production, suppression of segregation of the melt, and favorable effects in forming

Active Publication Date: 2011-07-06
GOLDEN DRAGON PRECISE COPPER TUBE GROUP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] One of the purposes of the present invention is to invent a casting device for multi-layer billet in order to overcome the defect that the composite interface is not firmly bonded and the yield rate is not high in the process of preparing the multi-layer billet by the existing composite billet production method. The device can produce multi-layer tube blanks with clear interface, smooth surface, and different components and properties of inner and outer layers.
[0007] The second purpose of the present invention is to invent a continuous casting method for multi-layer billets with simple process flow, low cost and continuous production in order to overcome the defects of discontinuity and low production efficiency in the existing composite billet production

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0042] Step 1: Melting and heat preservation of alloy billet

[0043]3003 aluminum alloy and 4004 aluminum alloy are respectively used as the inner metal liquid 11 and the outer metal liquid 12, and they are respectively heated to 730°C and 700°C, refined and degassed, then kept warm for use.

[0044] Step 2: Continuous casting of clad shell

[0045] Put the traction pipe 7 in front of the crystallizer 3, adjust it to maintain a horizontal position, check the cooling water system and ensure that it is in normal working condition, and then pass the pre-insulated inner layer metal liquid 11 through the inner control valve 10 into the crystallizer In the device 3, the electromagnetic generating device 5 is turned on, and the magnetic field mode is a DC magnetic field to generate a 200mT DC magnetic field. The tractor 8 pulls the billet at a speed of 0.5m / min through the traction tube 7. After the inner layer of molten metal is solidified, the outer layer is turned on. The contro...

Embodiment 2

[0052] Step 1: Melting and heat preservation of alloy billet

[0053] 3003 aluminum alloy and 4045 aluminum alloy are respectively used as the inner metal liquid 11 and the outer metal liquid 12, and they are respectively heated to 730°C and 715°C, refined and degassed, then kept warm for use.

[0054] Step 2: Continuous casting of clad shell

[0055] Put the traction pipe 7 in front of the crystallizer 3, adjust it to maintain a horizontal position, check the cooling water system and ensure that it is in normal working condition, and then pass the pre-insulated inner layer metal liquid 11 through the inner control valve 10 into the crystallizer In the device 3, the electromagnetic generating device 5 is turned on, and the magnetic field mode is a DC magnetic field to generate a DC magnetic field of 150mT. The tractor 8 pulls the blank at a speed of 0.8m / min through the traction tube 7. After the inner layer of molten metal is solidified, the outer layer is turned on. The con...

Embodiment 3

[0061] Step 1: Melting and heat preservation of alloy billet

[0062] The 3103 aluminum alloy and the 4343 aluminum alloy are respectively used as the inner metal liquid 11 and the outer metal liquid 12, and they are respectively heated to 725°C and 700°C, refined and degassed, then kept warm for use.

[0063] Step 2: Continuous casting of clad shell

[0064] Put the traction pipe 7 in front of the crystallizer 3, adjust it to maintain a horizontal position, check the cooling water system and ensure that it is in normal working condition, and then pass the pre-insulated inner layer metal liquid 11 through the inner control valve 10 into the crystallizer In the device 3, the electromagnetic generating device 5 is turned on, and the magnetic field mode is a DC magnetic field, which generates a 300mT DC magnetic field. The tractor 8 pulls the blank at a speed of 1m / min through the traction tube 7. After the inner metal is solidified, open the outer control valve 9. Pouring the o...

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Abstract

The invention relates to a composite metal material casting device and a continuous casting method, in particular to a composite pipe blank casting device and a continuous casting method. The casting device is structurally characterized in that an external control valve is arranged at an outlet end of an external heat-insulation furnace, an internal control valve is arranged at an outlet end of an internal heat-insulation furnace, the internal heat-insulation furnace is communicated with a crystallizer by the internal control valve, a core head is arranged at the front end of the crystallizer, a pouring pipe is arranged on the outlet end of the external heat-insulation furnace, the core head is positioned in the pouring pipe, and the crystallizer and the external heat-insulation furnace are respectively communicated with the pouring pipe; the pouring pipe is internally provided with a traction pipe, the inner end of the traction pipe is plugged with the core head, and the outer end of the traction pipe is connected with a tractor; and an electromagnetism generator is arranged outside the pouring pipe. The continuous casting method includes the steps of melting and heat insulation of alloy blanks, electromagnetic continuous casting of a composite pipe blank, cutting of the pipe blank, and quality check of the composite pipe blank. In the invention, the technique process and the equipment are both simpler, large-scale continuous production can be easily realized, and the production cost of the composite pipe blanks can be greatly lowered.

Description

technical field [0001] The invention relates to a casting device and a casting method of a clad metal material, in particular to a clad billet casting device and a continuous casting method. Background technique [0002] Clad metal material is a new type of composite material prepared by combining two or more metals with different physical, chemical and mechanical properties at the interface by using composite technology. Complementary effect" can make up for their respective deficiencies, and is widely used in the fields of automobiles, ships, aerospace, petrochemical, electronics and nuclear industries. [0003] At present, the methods for producing composite tube blanks mainly include: composite plate roll welding method, double-layer tube blank fixed pin extrusion method, centrifugal casting method, explosive composite method, centrifugal casting extrusion method, direct pouring method, etc. Among them, the composite plate coil welding method is to use the composite alu...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22D19/16B22D11/045
Inventor 王智斌李延举胡新胜张忠涛王同敏
Owner GOLDEN DRAGON PRECISE COPPER TUBE GROUP
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