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Casting mould of belt pulley with groove

A casting mold and pulley technology, which is applied in the field of casting molds, can solve the problems of low durability of casting molds, increase casting costs, and poor casting quality, and achieve the effects of high casting efficiency, reduced workload and good casting quality.

Inactive Publication Date: 2011-10-19
张玉峰
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

But, find after the inventor's investigation and research, there are some defects in this patent, the one, when this mould-casting, every casting a pulley part must use a casting mould, if the ladle of a stove can pour 500 parts, must simultaneously so It is necessary to use 500 sets of pulleys to cast the mold, not only the durability of the mold is not high, but also the casting cost is increased and the profit is reduced; the second is that it is difficult to mold the casting after the mold is cast; the third is that the quality of the casting is not good, and it is easy to produce shrinkage cavity and Trachoma and other phenomena, so this patent has not been widely promoted and applied, and has become a technical problem in the machinery industry

Method used

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  • Casting mould of belt pulley with groove
  • Casting mould of belt pulley with groove
  • Casting mould of belt pulley with groove

Examples

Experimental program
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Effect test

Embodiment 1

[0039]Taking the casting mold of the three-groove V-belt pulley 4 as an example, the casting process of the belt pulley with grooves of the present invention is described. The aluminum alloy is used to make mold cores respectively with reference to the profile of the three-groove V-belt pulley 4. During casting, at first the ground is supplemented with sand, dial Flat, put the lower mold 3 upside down on the sand surface, put in the lower mold core 7 and mud core 8 in turn, supplemented with sand for compaction, buckle upside down on the ground; refer to the process of the lower mold 3, lift the handle of the middle mold 2 15. Put the middle mold 2 on the sand surface, put the middle mold core 5, the auxiliary mold core 13 and the mud core 8 in turn, and the middle mold core 5 is divided into middle mold core blocks 5-1, 5-2, 5 -3, 5-4 four pieces, supplemented with sand for compaction, mold removal, and then align the pin 11 or tenon 14, put the middle mold 2 on the top of the...

Embodiment 2

[0041] Take the casting mold of double-groove V-belt pulley 19 as embodiment, illustrate the casting process of belt pulley of the present invention, adopt aluminum alloy to make mold core respectively with reference to the profile of double-groove V-belt pulley 19, at first assist sand on the ground during casting, dial Flat, put the lower mold 3 upside down on the sand surface, put in the lower mold core 7 and mud core 8 in turn, supplemented by sand for three-dimensional vibration and compaction, and buckle upside down on the ground; refer to the process of the lower mold 3, put the middle mold 2 Put it on the sand surface, put in the middle core 5, the auxiliary core 13 and the mud core 8 in turn, and the middle core 5 is divided into middle core blocks 5-1, 5-2, 5-3, 5-4 Four pieces, supplemented with sand for three-dimensional vibration and compaction, ejecting the mold, then aligning the pin 11 or tenon 14, and placing the middle mold 2 on the lower mold 3; the same proc...

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Abstract

The invention discloses a casting mould of a belt pulley with a groove, comprising an upper die, a lower die, die cores, mud cores and a sprue. The casting mould is characterized in that a middle die is arranged between the upper die and the lower die; positioning connections between the upper dies and the lower die as well as between the middle die and the lower die are both realized through pins or tenons; the die cores and the mud cores are positioned in the cavities of the upper die, the lower die and the middle die; the sprue is fixed in the upper die; and the die cores are a plurality of removable middle dies cores, upper dies cores and lower die cores in a shape of a grooved belt pulley, each die core is made of a metal material, and the die cores utilize an integral structure or a split structure. The casting mould has the characteristics of simple structure, low cost, high durability of the die cores, good quality of casting pieces, high casting efficiency, wide adaptability and the like.

Description

technical field [0001] The invention relates to a casting mold, in particular to a special casting mold for a belt pulley. technical background [0002] Pulleys are mainly used for long-distance transmission of power, such as the output of diesel engine power, agricultural vehicles, tractors, automobiles, mining machinery, machining equipment, textile machinery, packaging machinery, lathes, forging machines, and some small horsepower motorcycle power transmission. Power transmission of presses, reducers, reducers, generators, cotton gins, agricultural machinery, etc. Pulleys belong to hub parts. Generally, for larger pulleys, the manufacturing process is casting, and the material is iron; for smaller pulleys, forging is used, and the material is steel. However, since there are deep belt grooves on the outer circumference of the pulley, whether it is casting or forging, it is generally pre-cast (forged) according to the requirements of the drawings to form a cylindrical blan...

Claims

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Application Information

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IPC IPC(8): B22C9/28B22C9/10
Inventor 张玉峰
Owner 张玉峰
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