Levelling mortar and ground construction process based on the same

A technology for leveling mortar and ground, applied in the direction of floor, building, building structure, etc., can solve the problems of hollow bulge in construction thickness, decrease in strength of self-leveling mortar, unsatisfactory volume stability, etc., and achieve good promotion and application prospects. , The effect of high ground flatness and precise control of construction thickness

Active Publication Date: 2012-02-22
天津国成泰材料科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The main disadvantage of this kind of self-leveling mortar is that the volume stability is not ideal, and it is not suitable for the construction process with large thickness. When the construction thickness is large, hollowing and cracking are easy to occur.
Another kind of self-leveling mortar uses gypsum as the cementitious material. The biggest disadvantage of this kind of self-leveling mortar is that the water resistance of the material is not good. When soaked in water, the strength of the self-leveling mortar decreases significantly, and it is easy to bulge and fall off.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0049] A kind of ground leveling mortar, it is made of the following components by weight percentage:

[0050] 20 parts by weight of quick-hardening sulfoaluminate cement;

[0051] Ordinary Portland cement 5 parts by weight;

[0052] 5 parts by weight of anhydrite;

[0053] 40 parts by weight of silica sand;

[0054] 24.1 parts by weight of calcium carbonate;

[0055] 0.3 parts by weight of water reducing agent;

[0056] 0.1 parts by weight of thickener;

[0057] 0.1 part by weight of accelerator;

[0058] 0.8 parts by weight of coagulant;

[0059] 0.3 parts by weight of retarder;

[0060] 0.3 parts by weight of defoamer;

[0061] Shrinkage reducer 2 parts by weight;

[0062] 2 parts by weight of redispersible latex powder.

[0063] Stir the above-mentioned constituent materials in a mixer for 10 minutes, so that the various components are stirred evenly, and the finished product is obtained, and then put into a moisture-proof packaging bag for sale.

Embodiment 2

[0065] A kind of ground leveling mortar, it is made of the following components by weight percentage:

[0066] 25 parts by weight of quick-hardening sulfoaluminate cement;

[0067] Ordinary Portland cement 4 parts by weight;

[0068] 4 parts by weight of anhydrite;

[0069] Silica sand 36.1 parts by weight;

[0070] 25 parts by weight of calcium carbonate;

[0071] 0.3 parts by weight of water reducing agent;

[0072] 0.1 parts by weight of thickener;

[0073] 0.1 part by weight of accelerator;

[0074] 0.8 parts by weight of coagulant;

[0075] 0.3 parts by weight of retarder;

[0076] 0.3 parts by weight of defoamer;

[0077] Shrinkage reducer 2 parts by weight;

[0078] 2 parts by weight of redispersible latex powder.

[0079] Stir the above-mentioned constituent materials in a mixer for 10 minutes, so that the various components are stirred evenly, and the finished product is obtained, and then put into a moisture-proof packaging bag for sale.

Embodiment 3

[0081] A kind of ground leveling mortar, it is made of the following components by weight percentage:

[0082] 30 parts by weight of quick-hardening sulfoaluminate cement;

[0083] Ordinary Portland cement 3 parts by weight;

[0084] 3 parts by weight of anhydrite;

[0085] Silica sand 32.56 parts by weight;

[0086] 30 parts by weight of calcium carbonate;

[0087] 0.1 parts by weight of water reducing agent;

[0088] Thickener 0.02 parts by weight;

[0089] 0.02 parts by weight of accelerator;

[0090] Coagulant 0.1 part by weight;

[0091] Retarder 0.1 parts by weight;

[0092] 0.1 parts by weight of defoamer;

[0093] Shrinkage reducing agent 0.5 parts by weight;

[0094] Redispersible latex powder 0.5 parts by weight.

[0095] Stir the above-mentioned constituent materials in a mixer for 10 minutes, so that the various components are stirred evenly, and the finished product is obtained, and then put into a moisture-proof packaging bag for sale.

[0096] A groun...

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Abstract

The invention relates to a levelling mortar, comprising ingredients of, by weight, 20-30% of rapid hardening sulphoaluminate cement, 3-5% of ordinary portland cement, 3-5% of anhydrite, 30-40% of silica sand, 20-30% of calcium carbonate, 0.1-0.3% of water reducing agent, 0.02-0.1% of thickening agent, 0.02-0.1% of early strength agent, 0.1-0.8% of coagulation accelerator, 0.1-0.3% of retarder, 0.1-0.3% of antifoaming agent, 0.5-2% of shrinkage reducing agent, and 0.5-2% of redispersible emulsion powder. The invention also relates to a ground construction process based on the levelling mortar specified in the patent claim 1. The technology comprises steps of: (1) carrying out a base ground surface treatment; (2) finding out a highest point on the ground; (3) coating an interface agent; (4)setting horizontal control points; (5) setting levelling mortar casting segmenting plates; (6) stirring the levelling mortar; (7) casting the levelling mortar; (8) repeating the step (5), (6) and (7); (9) segmenting a work surface; (10) maintaining. The levelling mortar of the present invention and the construction process thereof have advantages of an accurate and controllable construction thickness of a levelling layer, convenient operation, small amount of material usage and high ground flatness after construction.

Description

technical field [0001] The invention belongs to the field of indoor ground construction materials and techniques, in particular to a leveling mortar and a ground construction technique based on the leveling mortar. Background technique [0002] At present, the most commonly used method for indoor ground leveling is to use a certain proportion of cement mortar for plastering construction, and the construction thickness is 40mm-50mm. After the mortar is spread, use a scraper to level the mortar. Ordinary mortar ground leveling is not ideal, the surface of the mortar is easy to sand, and the flatness is not ideal; moreover, due to the thickness of the mortar layer, not only waste of construction materials such as cement and sand, but also increase the weight of the ground, and at the same time It also reduces the indoor height and reduces the effective use of indoor space. [0003] At present, there is also self-leveling cement mortar on the market. When it is used for levelin...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B28/36E04F15/12
Inventor 李富山贾晓文
Owner 天津国成泰材料科技有限公司
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