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Protective film and method for producing same

A technology of protective film and deposited film, which is applied in the direction of transportation and packaging, vacuum evaporation plating, coating, etc., can solve the problem of hard film peeling, and achieve the effect of easy formation

Inactive Publication Date: 2014-12-10
IMOTT INC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, when an external force is applied to a substrate on which a hard film such as DLC is deposited to improve wear resistance, the substrate itself deforms and a large strain is applied to the hard film, and the hard film may peel off from the substrate.

Method used

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  • Protective film and method for producing same
  • Protective film and method for producing same
  • Protective film and method for producing same

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0091] A six-axis robot is used to draw grid-like lines on the surface of a sample (tube) having a curved surface. The material of the base material of the sample is stainless steel. As the drawing material, Ketjen Black was dispersed in a polymer. Using the teaching function (the function of placing the front end of the robot on the actual object (processed object) and reading the coordinates from the actual object (processed object)), complete the program through arc completion, parabola completion, and free curve Completion is used to continuously form a trajectory on a curved surface, and it is drawn so that the tip of the robot arm is always perpendicular to the surface. The drawing speed is 30mm / s. After drying the drawing material, a DLC film is formed by a pulse plasma CVD method. Film-forming conditions were as follows.

[0092]

[0093] After film formation, the polymer base material of the drawing part is dissolved with acetone or alcohol to realize a DLC fil...

Embodiment 2

[0095] Coat the resist on the substrate and form it into a thickness of about 50 μm by ultrasonic or spin coating machine. From the front end of the six-axis robot, the pulsed Q-switched YAG laser (1.06 μm) is concentrated at the front end through the optical fiber to 30 μm to the substrate. The material is irradiated to cure the resist in the irradiated part. A linear pattern was formed by scanning the laser at intervals of 200 to 300 μm. Similar to Example 1, position control is performed by the robot so that the laser light is always irradiated from an equidistance with respect to the curved surface. Furthermore, by scanning in the same manner in the straight direction, a checkerboard hole structure was produced. Then, the non-irradiated portion was removed with a remover, and then a DLC film was formed by high-frequency plasma CVD under the conditions shown below. Then, the resist was lifted off (lifted off) to obtain a segment-structure DLC film.

[0096]

Embodiment 3

[0098] In the same manner as in Example 1, a 20 μm wide microtome for Si wafer slicing was introduced into a groove with a vertical and horizontal depth of 20 μm while controlling the position by a robot, and after ultrasonic cleaning was performed with acetone, a DLC film was formed under the following conditions. A DLC film with a segmented structure was obtained.

[0099]

[0100]

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Abstract

The problems in accordance with the present invention are: to provide a DLC film, wherein a protective film having a segmented shape is easily formed, quality control of the protective film is improved, segmented shapes with a high degree of freedom (that are complicated) are possible, and the application of the DLC film is possible not only to two-dimensional shapes but also to three-dimensional shapes; and to provide a method for forming the DLC film. As solutions to the problems, there are provided a protective film and a method for producing the protective film, characterized by, when forming on a substrate the protective film having a segmented shape formed by depositing a film so that the film is formed divided into segments, masking the substrate using a drawing material so that segments having predetermined shapes are obtained, thereafter depositing the protective film, and then removing the masked part to form a spacing between segments.

Description

technical field [0001] The present invention relates to a segmented protective film formed by depositing a film divided into segments, and more particularly to a diamond-like carbon (DLC) protective film and a method for producing the same. Background technique [0002] In recent years, as a protective film for mechanical parts, etc., it is necessary to develop a long-life, high-reliability, and safe-to-use hard film coating technology for the surface of materials. In the field of this hard film coating technology, hard carbon films, especially diamond-like carbon (DLC), are highly evaluated as materials that improve the sliding properties of parts by forming them on the surface of parts. DLC is mainly composed of carbon, and carbon atoms have sp2 bonds of graphite and sp3 bonds of diamond, and are amorphous as a whole, and exhibit physical properties intermediate between graphite and diamond. Furthermore, it is known from its film properties and surface smoothness that it ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C23C16/04B32B3/30C23C14/04
CPCC23C16/04C23C16/042C23C14/042C23C14/04C23C16/26Y10T428/24802
Inventor 大竹尚登松尾诚岩本喜直
Owner IMOTT INC