Al2O3-C refractory fired by nitridation and preparation method for Al2O3-C refractory

A refractory material, nitriding firing technology, applied in the field of Al2O3-C refractory materials, can solve the problems of reduced erosion and erosion capabilities, no contribution to the overall strength, and degraded material performance, so as to achieve long service life and improve erosion resistance capacity, prolonging the service life

Inactive Publication Date: 2012-06-20
WUHAN UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, C (flaky graphite) is easily oxidized at high temperature, that is, C is easily burned off at high temperature. When Al 2 o 3 -After the C of the C refractory material is oxidized, the Al 2 o 3 -The porosity of C-quality refractories increases and becomes porous and loose, and the strength of the material decreases significantly, resulting in a decrease in the material's ability to resist erosion and erosion by high-temperature melts, deteriorating the performance of the material, and greatly affecting the Al 2 o 3 -Use effect of C quality refractories
[0004] In order to solve the problem of C (flaky graphite) being oxidized under high temperature conditions, people have carried out a lot of research work, widely used in Al 2 o 3 - Adding anti-oxidant method to C refractory materials, the substances used as additives are mainly metal Al, Si, Mg and SiC, Si 3 N 4 etc., adding fine powders of these substances to Al 2 o 3 - C refractories are mixed uniformly with machinery. When high temperature oxidation occurs, these additives will firstly or simultaneously oxidize with C (flake graphite), which can slow down the oxidation process of C (flake graphite), but it is not effective for improving Al 2 o 3 - Grade C refractories do not contribute to the overall strength

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0015] A kind of nitriding fired Al 2 o 3 -C quality refractory material and preparation method thereof. First mix 90-94wt% corundum, 5-8wt% flake graphite and 1-5wt% metal Si fine powder as raw materials, add 4.5-8wt% phenolic resin as a binder, and mix and grind for 20-30 minute.

[0016] Press the mixed material after mixing and milling into Al 2 o 3 - The green body of the C-quality nozzle brick, and then the pressed nozzle brick green body is baked at 180~220°C, and then put into a high-temperature kiln at 1350~1400°C and N 2 Insulated for 6 to 8 hours under atmospheric conditions to obtain nitrided and fired Al 2 o 3 -C quality nozzle brick.

Embodiment 2

[0018] A kind of nitriding fired Al 2 o 3 -C quality refractory material and preparation method thereof. First mix 85-90wt% of corundum, 5-8wt% of flake graphite and 5-10wt% of metal Si fine powder as raw materials, and add 5.5-7wt% of the raw materials as a mixture of phenolic resin and pitch as a binder, Mix and grind for 20-30 minutes.

[0019] Press the mixed material after mixing and milling to make Al for pouring molten steel 2 o 3 - The green body of the C-quality slide plate, and then the pressed green body is baked at 180~220°C, and then put into a high-temperature kiln at 1400~1450°C and N 2 Insulated for 5 to 7 hours under atmospheric conditions to prepare Nitrided and fired Al for pouring molten steel 2 o 3 -C quality skateboard.

Embodiment 3

[0021] A kind of nitriding fired Al 2 o 3 -C quality refractory material and preparation method thereof. First mix 80-85wt% corundum, 5-8wt% flake graphite and 10-15wt% metal Si fine powder as raw materials, and add 6.0-7.5wt% of the raw materials as a mixture of phenolic resin and pitch as a binder, Mix and grind for 15-25 minutes.

[0022] Press the mixed material after mixing and milling into shaped Al 2 o 3 - The green body of C-quality refractory brick, and then the pressed green body is baked at 180~220°C, and then put into a high-temperature kiln at 1450~1500°C and N 2 Insulated for 4 to 6 hours under atmospheric conditions to prepare nitrided and fired shaped Al 2 o 3 -C quality refractory bricks.

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Abstract

The invention relates to an Al2O3-C refractory fired by nitridation and a preparation method for the Al2O3-C refractory. According to the technical scheme, the preparation method comprises the following steps of: mixing 55 to 94 weight percent of corundum, 5 to 20 weight percent of crystalline flake graphite, 1 to 30 weight percent of metal Si fine powder which serve as raw materials, adding a bonding agent in an amount which is 3.5 to 8 percent of the weight of the raw materials, and mixing and grinding for 10 to 30 minutes; and pressing the mixed and ground mixture to form a raw blank of the required Al2O3-C refractory, baking the pressed raw blank at the temperature of between 180 and 220 DEG C, putting into a high-temperature kiln, and keeping the temperature at the temperature of between 1,350 and 1,700 DEG C under the atmosphere of N2 for 1 to 8 hours to obtain the Al2O3-C refractory fired by the nitridation. The Al2O3-C refractory fired by the nitridation comprises a case-hardened Al2O3-C refractory brick, an Al2O3-C protective tube for the continuous casting of molten steel, an Al2O3-C sliding plate for the pouring of the molten steel and a nozzle brick. The Al2O3-C refractory has the characteristics of high strength, oxidation resistance, long service life and high performance of resisting the washing and erosion of high-temperature melts.

Description

technical field [0001] The invention belongs to Al 2 o 3 -C quality refractory technology field. In particular, it relates to a nitriding fired Al 2 o 3 -C quality refractory material and preparation method thereof. Background technique [0002] Since the 1970s, due to the rapid development of the iron and steel industry and the application of new technologies, there is an urgent need for new refractory materials with good durability to meet new needs. A lot of research work has been carried out on new high-performance refractory materials. Al 2 o 3 -C-quality refractories have been widely promoted and applied because of their good durability, especially in metallurgical high-temperature equipment such as ironmaking blast furnaces, torpedo-type mixed iron cars, and molten iron tanks. Al 2 o 3 -C-quality refractory material is the main high-temperature-resistant lining material, which is in an indispensable position. [0003] Al 2 o 3 -The core technology of C-qual...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/66C04B35/10C04B35/622
Inventor 祝洪喜彭玮珂邓承继朱万政
Owner WUHAN UNIV OF SCI & TECH
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