Alloy material with thermal expansion coefficient in gradient change and preparation method thereof

A technology of thermal expansion coefficient and gradient change, applied in the field of alloy materials and its preparation, can solve problems such as damage, large difference in thermal expansion coefficient, and connection failure

Inactive Publication Date: 2012-07-04
GENERAL RESEARCH INSTITUTE FOR NONFERROUS METALS BEIJNG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the large difference in the physical and chemical properties of ceramics and metal materials, especially the large difference in thermal expansion coefficient, it will directly lead to a large connection stress between the two, and even cause the connection to fail.
A transition layer with a coefficient of thermal expansion between the ceramic to be welded and the metal is the most direct and effective method to relieve the sealing stress, but when the thermal expansion coefficient of the ceramic to be welded is very different from that of the metal, a single or double transition layer is insufficient Relying on its own plastic deformation to eliminate the destructive effect of sealing stress on the performance of sealing parts
In addition, using too much transition layer itself will cause performance loss to the entire connection

Method used

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  • Alloy material with thermal expansion coefficient in gradient change and preparation method thereof
  • Alloy material with thermal expansion coefficient in gradient change and preparation method thereof
  • Alloy material with thermal expansion coefficient in gradient change and preparation method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0052] The gradient transition alloy prepared by this process is used as a stress relief layer for the welding of alumina ceramics and stainless steel. Among them, the thermal expansion coefficient of alumina is 5.5×10 -6 , the coefficient of thermal expansion of stainless steel ≥ 16.0×10 -6 .

[0053] (1) Gradient transition alloy composition design

[0054] According to the size and difference of thermal expansion coefficients between alumina ceramics and stainless steel, the base material of gradient transition alloy is set to Cu, Ni, Cr ternary alloy with copper as the main body, and the mass ratio is set to 90:8:2. The coefficient of thermal expansion is about 17×10 -6 . The thermal expansion coefficient adjustment phase of the gradient transition alloy is made of high-purity, ultra-fine Mo powder, and the thermal expansion coefficient of Mo is 5.53×10 -6 . In addition, the composition of the gradient transition alloy is divided into three sections, the volume perce...

Embodiment 2

[0074] The gradient transition alloy prepared by this process is used as a stress relief layer for the welding of C / SiC composite ceramics and TC4 titanium alloy. Among them, the thermal expansion coefficient of C / SiC composite ceramics is 3.5×10 -6 , the thermal expansion coefficient of TC4 titanium alloy is 9.7×10 -6 .

[0075] (1) Gradient transition alloy composition design

[0076] According to the thermal expansion coefficient of C / SiC composite ceramics and TC4 titanium alloy and the components of the ceramics and metals to be welded, the gradient transition alloy base material is set to be two components of Ni and Fe, and the composition ratio is set to 1:1. The thermal expansion coefficient adjustment phase adopts high-purity, ultra-fine W powder, and its thermal expansion coefficient is 4.4×10 -6 . At the same time, the composition of the transition alloy is divided into two sections, the volume percentage of W in the first section alloy is set to 90vol%, and the...

Embodiment 3

[0095] The gradient transition alloy prepared by this process is used as a stress relief layer for the welding of C / C composite materials and stainless steel. Among them, the thermal expansion coefficient of the C / C composite is 3.5×10 -6 , the coefficient of thermal expansion of stainless steel ≥ 16.0×10 -6 .

[0096] (1) Gradient transition alloy composition design

[0097] According to the thermal expansion coefficient and the difference between the C / C composite material and stainless steel, the gradient transition alloy base material is set as Cu, Ni, Cr ternary alloy with copper as the main body, and the mass ratio is set at 90:8:2. The system alloy is because the thermal expansion coefficient of the Cu matrix is ​​17×10 -6 , which is close to the thermal expansion coefficient of stainless steel. The expansion coefficient adjustment phase of the gradient alloy adopts SiC powder and W powder. Among them, the thermal expansion coefficient of SiC powder is 4.3×10 -6 ,...

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Abstract

The invention relates to an alloy material with a thermal expansion coefficient in a gradient change and a preparation method of the alloy material. The alloy material comprises a substrate material component and a thermal expansion coefficient adjusting phase component, wherein the substrate material component is one or a mixture of several elements of Cu, Ni, Cr, Mn, Co and Fe in an optional ratio; the thermal expansion coefficient adjusting phase component is one or a mixture of several fibers of W, Mo, Al2O3, SiC and Si in an optional ratio; a gradient transition alloy is at least divided into two sections; and the distribution of the components of a thermal expansion coefficient adjusting phase in each section of the alloy changes in a gradient way. The method disclosed by the invention is suitable for preparing gradient transition alloy bars and pipes, the thermal expansion coefficient of the prepared alloy material changes in the gradient way, and the alloy material is well matched with welded ceramics and metals. The gradient transition alloy has important significance to release residual stresses generated in a ceramic and metal connecting process.

Description

technical field [0001] The invention relates to an alloy material with a gradient change in thermal expansion coefficient and a preparation method thereof. Background technique [0002] Most ceramic materials have high vacuum air tightness, high thermal conductivity, high wear resistance, low vapor pressure, and good thermal and chemical stability. Therefore, ceramic materials are widely used in vacuum electronics, aviation, aerospace and other fields. However, ceramic materials also have disadvantages such as poor plasticity and poor cold workability, and are generally not used alone, but are often combined with metal materials and used in the form of connectors. [0003] In the process of sealing ceramics and metals, one of the key technologies to be solved is the relief of sealing stress. Due to the large difference in physical and chemical properties between ceramics and metal materials, especially the large difference in thermal expansion coefficient, it will directly...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C9/06C22C30/00C22C1/04C22C1/05
Inventor 陆艳杰张小勇
Owner GENERAL RESEARCH INSTITUTE FOR NONFERROUS METALS BEIJNG
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