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Preparation method for tin-bismuth series alloy temperature fuse material with high plasticity

A thermal fuse and high plasticity technology, which is applied in the field of preparation of high plasticity tin-bismuth alloy thermal fuse materials, can solve the problem that continuous wire materials cannot be prepared, used and packaged, cannot change the hard and brittle characteristics of alloys, and cannot be used as thermal fuses, etc. problems, to achieve the effect of fine grains, high alloy strength, and fine alloy grains

Active Publication Date: 2012-07-11
ZHEJIANG ASIA GENERAL SOLDERING & BRAZING MATERIAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the wire prepared by this method has a cast structure, and the grains of the bismuth-rich phase are coarse and distributed in layers, which cannot change the hard and brittle characteristics of the alloy. The prepared wire has high brittleness and insufficient ductility, and cannot be further processed into a smaller diameter. wire, or coiled, can only provide a short length of straight material, unable to prepare continuous wire that meets the requirements of use and packaging
[0005] Chinese patent CN101362265 discloses a method of making tin wire for welding materials, which is to use high plasticity pure tin or tin alloy as a wire drawing blank, and press solder paste made of high bismuth content alloy powder into the wire drawing blank and draw it into a wire. It is made of pure tin or tin alloy on the surface and solder paste on the core. The alloy solder wire prepared by this method is a combination of the physical shape of the two component alloys. The melting point of the core paste alloy is the same as that of the outer layer of pure tin or Tin alloy components have different melting points, so they can only be used as welding materials, not thermal fuses

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] Embodiment 1: Preparation of tin-bismuth wire with a diameter of 0.5 mm

[0025] The tin-bismuth alloy ingot whose composition is Sn-30Bi (wt.%) prepared by refining is processed into an extruded ingot with a diameter of 50 mm and a height of 100 mm according to the requirements of an equal-diameter corner extrusion die, and is processed by a muffle furnace Heat and keep warm at 60°C. At the same time, the temperature of the circulating water in the temperature-controllable circulating water device is controlled at 60°C, and the equal-diameter corner extrusion die is preheated, and then the equal-diameter corner extrusion billet after heating and heat preservation is put into the equal-diameter corner extrusion die. The extrusion billet was prepared by equal-diameter angular extrusion, the speed of equal-diameter angular extrusion was controlled at 20min / pass, the pressure was controlled at 200MPa-250MPa, and the extrusion pass was 1 time. The extruded billet prepared ...

Embodiment 2

[0026] Embodiment 2: Preparation of tin-bismuth wire with a diameter of 0.4mm

[0027] The tin-bismuth alloy ingot whose composition is Sn-58Bi (wt.%) prepared by refining is processed into an extruded ingot with a diameter of 60 mm and a height of 60 mm according to the requirements of an equal-diameter corner extrusion die, and is processed by a muffle furnace Heating and heat preservation at 75°C, while controlling the temperature of the constant temperature circulating water at 75°C, and preheating the equal-diameter corner extrusion die, and then putting the equal-diameter corner extrusion billet after heating and heat preservation into the equal-diameter corner extrusion die Equal-diameter angular extrusion is carried out inside, the speed of equal-diameter angular extrusion is controlled at 30min / pass, the pressure is controlled at 200MPa-250MPa, and the extrusion pass is 2 times. Extrude with an extruder, the pressure is controlled at 150MPa-180MPa, and a drawn billet ...

Embodiment 3

[0028] Embodiment 3: Preparation of tin-bismuth wire with a diameter of 1.0mm

[0029] The tin-bismuth alloy ingot whose composition is Sn-70Bi (wt.%) prepared by refining is processed into an extruded ingot with a diameter of 40 mm and a height of 60 mm according to the requirements of an equal-diameter corner extrusion die, and is processed by a muffle furnace Heating and heat preservation at 85°C, and then putting it into the equal-diameter angular extrusion mold, controlling the temperature of the constant temperature circulating water at 85°C, and preheating the equal-diameter angular extrusion mold, and then putting the equal-diameter angular extrusion after heating and heat preservation The pressed billet is put into the equal-diameter angular extrusion die for equal-diameter angular extrusion. The equal-diameter angular extrusion speed is controlled at 60min / pass, the pressure is controlled at 250MPa-300MPa, and the extrusion pass is 3 times. Extrude with an extruder, ...

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Abstract

The invention discloses a preparation method for a tin-bismuth series alloy temperature fuse material with high plasticity. The method is characterized by comprising the following steps of: preparing an equal channel angular extrusion blank ingot by using a tin-bismuth alloy cast ingot, pre-heating the blank ingot and preserving the temperature of the blank ingot; performing isothermal extrusion on the equal channel angular extrusion blank ingot with an equal channel angular extrusion die to prepare an extrusion blank; preparing a drawing blank meeting a drawing molding requirement; and performing isothermal drawing on the drawing blank with a water-cooling temperature-controlled wire drawing machine to prepare the temperature fuse material and performing coil packaging. The fuse material prepared by the method is high in strength and plasticity, and has fine crystal particles and more uniform component organization. Various requirements on packaging of temperature fuses can be met. The method is simple and high in operability and is an ideal method for producing the tin-bismuth series alloy temperature fuse material.

Description

technical field [0001] The invention relates to a material preparation method, in particular to a preparation method of a high plasticity tin-bismuth alloy temperature fuse material. Background technique [0002] Thermal fuses are essential safety protection components for electronic equipment and circuits, and are widely used in various home appliances, office equipment, communication equipment, and audio-visual equipment. When the working current of electronic equipment is normal, when the ambient temperature of the equipment or circuit rises to a certain abnormal value, the thermal fuse (fusible alloy) will immediately fuse and cut off the circuit to protect the equipment and circuit and alarm. At the same time, with the miniaturization and portability of electronic equipment, the demand for thermal fuses with smaller diameters will increase in the future, especially for thermal fuses with a diameter below 0.4mm. Traditional thermal fuse alloys are binary or multi-elemen...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21C37/04
Inventor 龙郑易顾小龙刘祖铭杨倡进潘洪亮
Owner ZHEJIANG ASIA GENERAL SOLDERING & BRAZING MATERIAL
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