Plating press of improved structure

A calender and calender roll technology, applied in calenders, paper machines, textiles and paper making, etc., can solve the problems of slow lifting speed, high labor intensity, low production efficiency, etc., to reduce intermediate links and simplify production The effect of high process and work efficiency

Active Publication Date: 2012-09-26
GUANGDONG QIAOSHENG ANTI COUNTERFEITING MATERIALS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, when the calender is manually adjusted to form a roll gap, the calender roll is lifted with high labor intensity, cumbersome operation, slow and unstable lifting speed, and manual operation is required after the roll gap is generated. There are potential safety hazards, time-consuming and labor-intensive, low degree of automation, and low production efficiency; and the power component of this calender is a motor connected to the top roll, and manual adjustment makes the top roll and bottom roll When the roll gap is formed, the top roll and the bottom roll are separated and their linear speeds are not consistent. After the paper web joint passes through the roll gap smoothly, the top roll and the bottom roll are rolled together. At this time, they are pressed between the top roll and the bottom roll Due to the inconsistent linear speed of the top roll and the bottom roll when the paper web is rolled together, the calendering effect of the paper web is poor, the quality of the product is poor, and it does not meet the production requirements, and even the stress distribution on the surface of the paper web is easy to be uneven, which is easy Causes paper breaks, also leads to failure of normal production and low operating efficiency

Method used

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  • Plating press of improved structure
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  • Plating press of improved structure

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0024] like Figure 1 to Figure 3 As shown, a calender with improved structure in this embodiment includes a frame 1 and a calender roll 2, the calender roll 2 is connected to the frame 1, and the calender roll 2 includes a top roll 21 and the bottom roll 22, the calender also includes a roll gap adjustment system for adjusting the gap between the top roll 21 and the bottom roll 22 and a double power device 3, and the double power device 3 is driven to connect the Calender roll 2, the roll gap adjustment system includes a PLC control system and a hydraulic station, the hydraulic station is connected to the calender roll 2, and the PLC control system is electrically connected to the hydraulic station. The present invention is used as the calendering equipment of the complete papermaking machine. The roll gap adjustment system can adjust and control the roll gap between the top roll 21 and the bottom roll 22. The PLC control system can receive the lifting signal of the cylinder ...

Embodiment 2

[0033] The difference between this embodiment and Embodiment 1 is that the dual power device 3 in this embodiment is two variable frequency motors, and an encoder is arranged inside the variable frequency motors. The frequency conversion motor has stable speed regulation, no torque pulsation, maintenance-free, long-lasting operation, and high speed, which greatly improves the degree of mechanical automation and production efficiency, saves energy, and miniaturizes the equipment to increase comfort.

[0034] In this embodiment, the diameter of the calender roll 2 is 500mm, and the calender roll 2 is a middle-high roll formed by alloy forging and heat treatment. The calender roll 2 has a diameter of 500mm, and when the diameter increases, the contact area between the surface of the calender roll 2 and the paper web is larger, and the calendering effect of the paper web is better. The diameter of the calender roll 2 is not limited to 500 mm, and the diameter of the calender roll ...

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Abstract

The invention relates to the technical field of plating presses, especially to a plating press of an improved structure. The plating press comprises a frame and a felt wrapped roll. The felt wrapped roll is connected to the frame. The felt wrapped roll comprises a top roller and a bottom roller. The plating press further comprises a roller gap adjusting system used for adjusting the gap between the top roller and the bottom roller, and a double motor apparatus. The felt wrapped roll is in driven connection with the double motor apparatus. The roller gap adjusting system comprises a PLC control system and a hydraulic pressure station. The hydraulic pressure station is connected with the felt wrapped roll. The PLC control system and the hydraulic pressure station are electrically connected. With the plating press of the improved structure of the invention, paper joints can automatically pass through the pressing zone of the felt wrapped roll, the artificial link of manual operation is decreased, the press polish effect of paper is effectively improved, and the labor intensity is reduced. The plating press of improved structure of the invention is characterized by a high automation degree and high production efficiency. The paper through the roll compacting of the plating press of the improved structure of the invention has a good quality, and the paper smoothness is much higher than the superior grade standard prescribed by national GB / T16797-2008.

Description

technical field [0001] The invention relates to the technical field of calenders, in particular to a calender with improved structure. Background technique [0002] At present, in the paper production line, the calender is the key equipment that ultimately determines the quality of paper and continuous production. When the calender in the prior art is threading the paper, if there is a joint in the paper web, the calender rolls cannot be separated and the joint is forced to be pressed. Because most of the joints are bonded by adhesive tape, the tape will The entanglement on the roll surface will lead to failure of normal production, and in severe cases, it will damage the equipment. In order to solve this problem, people have improved the structure of the calender so that the calender roll can be separated so that the paper web joint can pass through the calender smoothly. [0003] The Chinese Utility Model Patent No. 201020564635.1 discloses a heavy-pressure cardboard cale...

Claims

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Application Information

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IPC IPC(8): D21G1/00D21G1/02
Inventor 赵英罗武军肖华东
Owner GUANGDONG QIAOSHENG ANTI COUNTERFEITING MATERIALS CO LTD
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