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Novel preparation method of ceramic microspheres

A technology of ceramic microspheres and microspheres, which is applied in the field of ceramic materials, can solve problems that are difficult to satisfy performance, efficiency, economy and environmental protection at the same time, and achieve the effects of mass industrial production, cost reduction, and rapid temperature rise

Inactive Publication Date: 2014-01-15
UNIV OF SCI & TECH BEIJING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although these processes can produce ceramic microspheres that meet different needs, it is difficult to meet the requirements of performance, efficiency, economy and environmental protection at the same time.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] Example 1: Preparation of lithium titanate ceramic microspheres for tritium value-added agent

[0026] Take Li 2 TiO 3 Powder and water are used as raw materials, triammonium citrate is used as dispersant, and isooctanol is used as defoamer. Select graphite powder with an average particle size of about 20μm to prepare ceramic microspheres with a particle size of 0.8mm, and proceed as follows:

[0027] (1) Put Li 2 TiO 3 Mix powder, water and triammonium citrate to prepare a slurry with a solid content of 45%. The quality of triammonium citrate is Li 2 TiO 3 0.4% of the powder mass; ball mill the mixed solution on a planetary mill at 300 revolutions per minute for 4 hours, add 0.1% of the powder mass of isooctyl alcohol, and then stir and vacuum for 5 minutes; obtain a uniform slurry with good dispersion;

[0028] (2) Spread the graphite powder and scrape it flat, press out a hemispherical groove with a diameter of 1mm and a depth of 2mm on the surface, and drip the slurry onto...

Embodiment 2

[0032] Example 2: Preparation of lithium metaaluminate ceramic microspheres for tritium value-added agent

[0033] Take γ-LiAlO 2 Powder and water are used as raw materials, ammonium polyacrylate is used as dispersant, and fatty acid is used as defoamer. Select carbon powder with an average particle size of about 50μm to prepare ceramic microspheres with a particle size of 1mm, and proceed as follows:

[0034] (1) The γ-LiAlO 2 Mix powder, water and ammonium polyacrylate to prepare a slurry with a solid content of 50%. The quality of triammonium citrate is γ-LiAlO 2 0.4% of the powder mass; continuously stir the mixture for 2 hours, then add 0.1% of the powder mass of fatty acids, and then stir and vacuum for 10 minutes; obtain a uniform slurry with good dispersibility;

[0035] (2) Spread and scrape the carbon powder flat, press out a hemispherical groove with a diameter of 1.3 mm and a depth of 2 mm on the surface, and drop the slurry onto the grooved carbon powder through a dispe...

Embodiment 3

[0039] Example 3: Preparation of lithium orthosilicate ceramic microspheres for tritium value-added agent

[0040] Take Li 4 SiO 4 Powder and water are raw materials, triammonium citrate is used as dispersant, and fatty acid is used as defoamer. Select carbon powder with an average particle size of 50μm and graphite powder with 20μm to mix in a mass ratio of 1:1 to prepare Li with a particle size of 1mm 4 SiO 4 Ceramic microspheres, proceed as follows:

[0041] (1) Put Li 4 SiO 4 Mix powder, water and triammonium citrate to prepare a slurry with a solid content of 55%. The quality of triammonium citrate is Li 4 SiO 4 0.5% of the powder mass; ball mill the mixture on a planetary mill at 300 revolutions per minute for 8 hours, add 0.1% of the powder mass of fatty acids, and then stir and vacuum for 5 minutes; obtain a uniform slurry with good dispersion;

[0042] (2) Spread out the mixture of graphite and carbon powder, and press out a hemispherical groove with a diameter of 1.3 mm an...

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Abstract

The invention provides a novel preparation method of ceramic microspheres. The method is characterized by comprising the following steps: mechanically blending or ball-milling reactant materials of the ceramic microspheres, dispersant and water to obtain uniform suspension slurry with good dispersity and carrying out deforming treatment on the obtained suspension slurry; dripping the slurry subjected to the deforming treatment by a dispersing device into hydrophobic powder with pre-etched round grooves; under the action of the surface tension, enabling the liquid drops to be shrunk to form the microspheres, wherein the powder covering the microspheres allows the microspheres to maintain good sphericity; drying and screening to obtain the precursor of the ceramic microspheres; and, calcining and sintering the blanks of the ceramic microspheres to finally obtain the ceramic microspheres. The ceramic microspheres have the characteristics of good sphericity, high strength, controllable grain size and good dispersity. The preparation method provided by the invention has the characteristics of simple process, high production efficiency and low cost, and is liable to realize the scale production.

Description

technical field [0001] The invention belongs to the field of ceramic materials, in particular to the preparation of a tritium value-increasing agent in a fusion reactor cladding, a catalyst carrier and ceramic microspheres for grinding media. technical background [0002] Ceramic materials are recognized as having the advantages of high strength, high hardness, and excellent wear resistance and corrosion resistance. In some application fields, they have incomparable characteristics of metal materials, organic polymers and other materials. play an indispensable role. Ceramic microspheres generally refer to inorganic non-metallic sintered bodies with a particle size of millimeters, which are in the form of spheres or approximate spheres. According to the requirements of use, there are various forms such as dense and porous microspheres. Monodispersed millimeter-scale ceramic microspheres are widely used in nuclear reactors, composite materials, catalysis, separation and purif...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/628C04B35/462C04B35/44C04B35/16C04B35/48C04B35/195C04B35/10C04B38/00
Inventor 张迎春洪明李绪亮刘艳红
Owner UNIV OF SCI & TECH BEIJING